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Re: HHR elec. fans "again"? [Re: joedust451] #706247
05/27/10 07:49 PM
05/27/10 07:49 PM
Joined: Oct 2003
Posts: 3,698
NE Oklahoma
V
Von Offline
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NE Oklahoma
Quote:

I'm also wondering if my alt. will be enough, its just a stock unit,





No it wont be enough....

Ive got a GMCS120 (110 amp or so) alternator with twin fans. It pulls the idle down about 150 RPM or so when I switch the fans on.

BTW, Ive got the fans, headlights, and fuel pump on relays.

Last edited by Von; 05/29/10 05:51 PM.

72 RR, Pump gas 440, 452s, 3800 lbs, Corked, ET Radials,. 11.33@117.72. Same car, bone stock 346s, 9.5 comp, baby solid. 12.24@110.
Re: HHR elec. fans "again"? [Re: Von] #706248
05/28/10 01:59 AM
05/28/10 01:59 AM
Joined: Feb 2005
Posts: 5,221
Branson, Mo.
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joedust451 Offline OP
super gas
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Branson, Mo.
Quote:

Quote:

I'm also wondering if my alt. will be enough, its just a stock unit,





No it wont be enough....

Ive got a GMCS120 (110 amp or so) alternator with twin fans. It pulls the idle down about 150 RPM or so when I switch the fans on.




Gotcha


75 Duster, 451 10.87 @ 123.58 NA 97 Z28 6sp., 12.01 @ 115 on a 100 shot 71 Swinger. 360 magnum. 12.58 @ 105 78 cutlass, 469 BBC. 12.70 @ 108 on street tires. http://www.youtube.com/watch?v=Z2kqNmMfheU
Re: HHR elec. fans "again"? [Re: joedust451] #706249
05/28/10 04:05 AM
05/28/10 04:05 AM
Joined: Jul 2004
Posts: 4,384
Worst Weather USA
493_DART Offline
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ive have had NO problems with my HHR fan and stock alternator for the record.

It works just fine without a big amp alt. no change to my idle when fan is on.

Last edited by 493_DART; 05/28/10 04:06 AM.
Re: HHR elec. fans "again"? [Re: 493_DART] #706250
05/28/10 09:51 AM
05/28/10 09:51 AM
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Posts: 5,221
Branson, Mo.
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joedust451 Offline OP
super gas
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Branson, Mo.
I'm finding my problem now is room, i measured again, & i only have right around 3.75" from the rad. cores too the edge of the pulley, i'm not about to start tearing at the rad. support what-so-ever, how thin can these HHR fans be trimmed down?


75 Duster, 451 10.87 @ 123.58 NA 97 Z28 6sp., 12.01 @ 115 on a 100 shot 71 Swinger. 360 magnum. 12.58 @ 105 78 cutlass, 469 BBC. 12.70 @ 108 on street tires. http://www.youtube.com/watch?v=Z2kqNmMfheU
Re: HHR elec. fans "again"? [Re: joedust451] #706251
05/28/10 08:46 PM
05/28/10 08:46 PM
Joined: Jan 2003
Posts: 815
Alexandria, NJ
WayneM Offline
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Alexandria, NJ
It's not just the alternator output that will "be enough". It's also the reserve of the battery and the health of your whole charging system- especially the wiring- double especially if you're not sure of the condition of your bulkhead connector, dash harness, ammeter, and engine harness.
I have all of that in good shape, and a trunk mounted group 31 truck battery for PLENTY of reserve. I have no problems. My ammeter (new autometer) hardly budges when I flick the switch. About the same if the headlights are on.

As far as trimming, I'd say you can take about .5 inch off evenly around the housing without the fan hitting the core. That is up to you. With my radiator package, I needed about 4.5 inches.
True hot rodding at play here!

Re: HHR elec. fans "again"? [Re: joedust451] #706252
05/28/10 08:50 PM
05/28/10 08:50 PM
Joined: Jan 2003
Posts: 28,067
Irving, TX
feets Offline
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Irving, TX
I assume this is for a street car. Maybe a cruiser or something similar?
What size is your radiator? I might have something for you but it would require an alternator upgrade.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: HHR elec. fans "again"? [Re: WayneM] #706253
05/28/10 10:11 PM
05/28/10 10:11 PM
Joined: Sep 2007
Posts: 14,889
up yours
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Quote:

It's not just the alternator output that will "be enough". It's also the reserve of the battery and the health of your whole charging system- especially the wiring- double especially if you're not sure of the condition of your bulkhead connector, dash harness, ammeter, and engine harness.
I have all of that in good shape, and a trunk mounted group 31 truck battery for PLENTY of reserve. I have no problems. My ammeter (new autometer) hardly budges when I flick the switch. About the same if the headlights are on.

As far as trimming, I'd say you can take about .5 inch off evenly around the housing without the fan hitting the core. That is up to you. With my radiator package, I needed about 4.5 inches.
True hot rodding at play here!




Where do you think the power for the fan should be taken from? The battery? If so, bad choice.

Use a thermostat to control a relay and run the power off the alternator output stud.


They say there are no such thing as a stupid question.
They say there is always the exception that proves the rule.
Don't be the exception.
Re: HHR elec. fans "again"? [Re: Supercuda] #706254
05/28/10 11:11 PM
05/28/10 11:11 PM
Joined: Jan 2003
Posts: 28,067
Irving, TX
feets Offline
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Irving, TX
One thing I've noticed during my adventures in hot rodding is a distinct lack of heavy power distribution blocks in the car. I need to completely rewire the hot rod to clean up all the relays I've added as well as all the hacking that has taken place over the last 45 years.

The alternator stud will be a good place to supply heavy amperage to the fan. Make sure you've got a heavy relay too. My Mercedes fans will spike at 50 amps and settle down to 40 while running. the typical Autozone 30 amp relay won't cut it. Luckily, these fans have a built in start up capacitor. I can run a heavy lead (fused of course) to the fan run lead and a tiny little switched lead to the start up wire.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: HHR elec. fans "again"? [Re: Supercuda] #706255
05/28/10 11:33 PM
05/28/10 11:33 PM
Joined: Dec 2005
Posts: 2,886
Bowling Green KY / Nashville, ...
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Re: HHR elec. fans "again"? [Re: feets] #706256
05/29/10 03:06 AM
05/29/10 03:06 AM
Joined: Feb 2005
Posts: 5,221
Branson, Mo.
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joedust451 Offline OP
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Branson, Mo.
Quote:

I assume this is for a street car. Maybe a cruiser or something similar?
What size is your radiator? I might have something for you but it would require an alternator upgrade.




Its primarily a street car, was is it that you have??


75 Duster, 451 10.87 @ 123.58 NA 97 Z28 6sp., 12.01 @ 115 on a 100 shot 71 Swinger. 360 magnum. 12.58 @ 105 78 cutlass, 469 BBC. 12.70 @ 108 on street tires. http://www.youtube.com/watch?v=Z2kqNmMfheU
Re: HHR elec. fans "again"? [Re: feets] #706257
05/29/10 06:15 AM
05/29/10 06:15 AM
Joined: Jun 2008
Posts: 10,847
Oakdale CT
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Oakdale CT
Best place to take the power is off the battery via a dual relay setup.

Re: HHR elec. fans "again"? [Re: joedust451] #706258
05/29/10 07:47 AM
05/29/10 07:47 AM
Joined: Jan 2003
Posts: 28,067
Irving, TX
feets Offline
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Irving, TX
Quote:

Quote:

I assume this is for a street car. Maybe a cruiser or something similar?
What size is your radiator? I might have something for you but it would require an alternator upgrade.




Its primarily a street car, was is it that you have??




I might have another Mercedes fan lurking about but I need to know what size radiator you're running.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: HHR elec. fans "again"? [Re: feets] #706259
05/29/10 11:01 AM
05/29/10 11:01 AM
Joined: Feb 2005
Posts: 5,221
Branson, Mo.
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joedust451 Offline OP
super gas
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super gas
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Posts: 5,221
Branson, Mo.
Quote:

Quote:

Quote:

I assume this is for a street car. Maybe a cruiser or something similar?
What size is your radiator? I might have something for you but it would require an alternator upgrade.




Its primarily a street car, was is it that you have??




I might have another Mercedes fan lurking about but I need to know what size radiator you're running.




Its a factory style 22"


75 Duster, 451 10.87 @ 123.58 NA 97 Z28 6sp., 12.01 @ 115 on a 100 shot 71 Swinger. 360 magnum. 12.58 @ 105 78 cutlass, 469 BBC. 12.70 @ 108 on street tires. http://www.youtube.com/watch?v=Z2kqNmMfheU
Re: HHR elec. fans "again"? [Re: Supercuda] #706260
05/29/10 11:47 AM
05/29/10 11:47 AM
Joined: Jan 2003
Posts: 815
Alexandria, NJ
WayneM Offline
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Posts: 815
Alexandria, NJ
Quote:

Quote:

It's not just the alternator output that will "be enough". It's also the reserve of the battery and the health of your whole charging system- especially the wiring- double especially if you're not sure of the condition of your bulkhead connector, dash harness, ammeter, and engine harness.
I have all of that in good shape, and a trunk mounted group 31 truck battery for PLENTY of reserve. I have no problems. My ammeter (new autometer) hardly budges when I flick the switch. About the same if the headlights are on.

As far as trimming, I'd say you can take about .5 inch off evenly around the housing without the fan hitting the core. That is up to you. With my radiator package, I needed about 4.5 inches.
True hot rodding at play here!




Where do you think the power for the fan should be taken from? The battery? If so, bad choice
alternator output stud.




The battery is a good place to tap for relay power, but as feets said, you need to have a good distribution place. When I relocated my battery, I put a stud on a mounting strip I made for my relays where the battery used to be. I power the car from there as if it were the batt post. As far as fan ckt protection, I am holding with just a 30A fuse. It hasn't blown. I looked at info I could get on cars with similar fans, and I see 40A, so that's prolly conservative.
The idea of using the HHR fan is being on a budget, and not just calling summit and getting the $600 combo. I think the job gets done nicely.

Last edited by WayneM; 05/29/10 11:49 AM.

2014 Durango R/T
2004 Dodge Ram 3500 SRW SLT short quad Cummins 6 speed
1998 Dodge Durango SLT 5.2
1971 Plymouth Duster-
<<<<<MOPAR SPOKEN HERE>>>>>
Re: HHR elec. fans "again"? [Re: WayneM] #706261
05/30/10 12:02 AM
05/30/10 12:02 AM
Joined: Dec 2005
Posts: 2,886
Bowling Green KY / Nashville, ...
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I cut my core support today for in preparation for the HHR install. My radiator is and AFCO, and the welded mounting flanges on it set it back so far that I only had 2-7/8" of clearance.

I thought it might be a little easier to see what modification is needed with the radiator out. Since the mounts are pretty far forward on the sides of the radiator, I had to fab up some 1/2" spacers out of aluminum tubing to bring it forward, and narrow the side mounts on the rad about 1" so I could slid it in from the top. I also had to cut slots at the edges to allow the flanges to clear the core support on the sides...

6009994-MVC-030F.JPG (46 downloads)
Re: HHR elec. fans "again"? [Re: 300by500] #706262
05/30/10 12:04 AM
05/30/10 12:04 AM
Joined: Dec 2005
Posts: 2,886
Bowling Green KY / Nashville, ...
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I mocked it up with a spare block, and with everything finished I ended up with 3-7/8" of clearance... not quite the 4" I wanted, but the thick welds on the radiator tank kept me from moving it any farther forward.

6009997-MVC-028F.JPG (73 downloads)
Re: HHR elec. fans "again"? [Re: 300by500] #706263
05/30/10 12:07 AM
05/30/10 12:07 AM
Joined: Dec 2005
Posts: 2,886
Bowling Green KY / Nashville, ...
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Driver's side front of the radiator, so you can see the spacers that move the radiator further forward...

6009999-MVC-029F.JPG (70 downloads)
Re: HHR elec. fans "again"? [Re: 300by500] #706264
05/30/10 01:46 AM
05/30/10 01:46 AM
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Posts: 5,221
Branson, Mo.
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joedust451 Offline OP
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Well i'm running a factory style rad., so it has the wide mounting brackets on the sides, i really don't want to cut the rad. core support, on my rad. (as many factory mopar rads) the tank overlaps the core lip & rest against the back, so i'd have to chop the crap out of it, thats just not an option for me, so at this point, i might just pass on the elec. fan & try & squeeze a clutch fan in there, i know i can easily install a flex fan, that should have less drag then the solid fan at higher RPMs, but i'm leary on that, because of there blades possibly coming loose.


75 Duster, 451 10.87 @ 123.58 NA 97 Z28 6sp., 12.01 @ 115 on a 100 shot 71 Swinger. 360 magnum. 12.58 @ 105 78 cutlass, 469 BBC. 12.70 @ 108 on street tires. http://www.youtube.com/watch?v=Z2kqNmMfheU
Re: HHR elec. fans "again"? [Re: joedust451] #706265
05/30/10 01:59 AM
05/30/10 01:59 AM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
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Why would you even post that?

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Posts: 7,759
So Cal
hayden 2765

About the shortest clutch fan you will find.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: HHR elec. fans "again"? [Re: joedust451] #706266
05/30/10 10:13 AM
05/30/10 10:13 AM
Joined: Jan 2003
Posts: 28,067
Irving, TX
feets Offline
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Irving, TX
The Mercedes fans are too big for a 22" radiator. I'm sure one could be made to work but it would require some fabrication.

To those of you who have cut your core supports, you REALLY need to go back in there and add some support. Those are structural elements in the design of the car. Another name for them is upper tie bar. They tie the two sides of the car together.
These cars were made with floppy flexy chassis. Jack up one corner of the car by the unibody rail and open the door. You'll notice that it's different than when the car is on the ground.
You need every bit of support you can find in the chassis. Rough roads can flop the chassis around. A collision on a weakened chassis could make a repairable hit into one that totals the car.
Without that strong upper tie bar you essentially have nothing preventing the tops of the fenders from collapsing into the middle of the car.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
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