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Seized Pistons, What to do? #661244
04/04/10 11:47 PM
04/04/10 11:47 PM
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moparman89 Offline OP
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I have an engine I plan on using for a new stroker built. My problem is that the pistons are seized to the cylinder walls and I cant spin the crank. So I cant loosen all the rod bolts. Anybody have any ideas how to go about getting the pistons/rods/crank out? Not reusing any of the stock cast parts so I was thinking about just cutting the connecting rods that I cant get to... Any help is appreciated, thanks guys.

Re: Seized Pistons, What to do? [Re: moparman89] #661245
04/04/10 11:53 PM
04/04/10 11:53 PM
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Today? Who Knows?
1_WILD_RT Offline
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Pour penatrating oil in the cylinders & leave it alone for a couple weeks...

Re: Seized Pistons, What to do? [Re: 1_WILD_RT] #661246
04/05/10 12:03 AM
04/05/10 12:03 AM
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ahy Offline
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After the penetrating oil has worked for a while, a short length of 2"x4" and a heavy hammer works wonders.

Re: Seized Pistons, What to do? [Re: ahy] #661247
04/05/10 02:12 AM
04/05/10 02:12 AM
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Arlington, Texas
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bobby66 Offline
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Marvel Mystery Oil and Coca-Cola will free those pistons.

Re: Seized Pistons, What to do? [Re: moparman89] #661248
04/05/10 07:41 AM
04/05/10 07:41 AM
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Owego, NY
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JBurch Offline
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If you are not planning on reusing the pistons at all, take a steel bar, punch, chizel, etc and break the crown of the piston from the back side; works like a champ.

Re: Seized Pistons, What to do? [Re: JBurch] #661249
04/05/10 11:13 AM
04/05/10 11:13 AM
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Manitoba, Canada
DaytonaTurbo Offline
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I've heard pouring diesel or atf in the cylinders and letting it sit a week works well. Then go at it with the breaker bar on the crank.

Re: Seized Pistons, What to do? [Re: DaytonaTurbo] #661250
04/05/10 02:25 PM
04/05/10 02:25 PM
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moparman89 Offline OP
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Ive been shooting it with PB Blaster twice a day. A friend also suggested brake fluid so I pput that in a few. Marvel oil and coca cola? really works?

Re: Seized Pistons, What to do? [Re: moparman89] #661251
04/05/10 09:10 PM
04/05/10 09:10 PM
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Candler,NC / Myrtle Beach, SC
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JDMopar Offline
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I dragged a 400 out of a scrap metal yard for $8, and it was stuck. I laid the PB Blaster to it for a day or 2, then used a piece of 2x4 and a heavy hammer like AHY said. The shock from the whack on top of the old pistons will break it loose. You won't see it turn from the whack, but it breaks the rust bond.Do that to each piston. Then use a breaker bar and socket on the crank, along with more PB Blaster till you get it to spin freely.

Re: Seized Pistons, What to do? [Re: moparman89] #661252
04/05/10 11:11 PM
04/05/10 11:11 PM
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copchaser Offline
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Gunpowder work wonders. Some times it's a little hard on the block, nothing a sleve can't fix.

Re: Seized Pistons, What to do? [Re: copchaser] #661253
04/05/10 11:55 PM
04/05/10 11:55 PM
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moparman89 Offline OP
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Thanks guys I appreciate it.

Re: Seized Pistons, What to do? [Re: moparman89] #661254
04/06/10 07:41 AM
04/06/10 07:41 AM
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Posts: 5,746
Ontario, Canada
Dodgem Offline
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I've heard (and not tried yet) that 50/50 mix of ATF and acetone works best.

found this below!!!!!!!!!!!
For all of you that are mechanically inclined and dealing with frozen fasteners:

Penetrating Oils Compared

Machinist's Workshop magazine actually tested penetrants for break
out torque on rusted nuts. Significant results! They arranged a subjective
test of all the popular penetrants with the control being the torque
required to remove the nut from a "scientifically rusted" environment.
Penetrating oil .......... Average load
None ..................... 516 pounds
WD-40 .................... 238 pounds
PB Blaster ............... 214 pounds
Liquid Wrench ............ 127 pounds
Kano Kroil ............... 106 pounds
ATF-Acetone mix............ 53 pounds

The Automatic Transmission fluid (ATF)-Acetone mix was a "home brew" mix of 50 - 50 automatic
transmission fluid and acetone.

Note the "home brew" was better than any commercial product in this
one particular test. A local machinist group mixed up a batch and all now
use it with equally good results. Note also that "Liquid Wrench" is about as

good as "Kroil" for about 20% of the price.

Re: Seized Pistons, What to do? [Re: Dodgem] #661255
04/06/10 08:33 AM
04/06/10 08:33 AM
Joined: Jun 2009
Posts: 334
Detroit, MI
DetMatt Offline
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Posts: 334
Detroit, MI
Thanks for posting that, I've got a stuck 340 now and I will try the 50/50 acetone/atf and let you know how it works.


`68 Road Runner "JUNKYARD DOG" `70 A66 FK5 Challenger, Rough project. `68 Coronet R/T Black & white 4 speed. `97 Dodge 1500 4X4, 228,000 miles and going strong!






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