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Re: Fuel sending units reading WRONG....time after time [Re: RapidRobert] #639000
03/14/10 11:09 PM
03/14/10 11:09 PM
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I've used 2 repops from 2 companies. Both showed "E" at half tank. Both failed the FSM ohm vs position test. Wish I hadn't pitched my old 5/16" pickup. I would have made the effort to mod it to 1/2".

Re: Fuel sending units reading WRONG....time after time [Re: shadango] #639001
03/15/10 02:38 PM
03/15/10 02:38 PM
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My experience with an aftermarket sending unit was pretty bad, too. Take a GOOD look at the quality of the windings on the rheostat on the old and new unit - you'll see a big difference. Those Spectre units are JUNK - the wraps should be tight next to each other, with no spaces between the windings. That's where part of the problem is. Also, the fewer the number of windings, the less overall resistance the gauge will see, throwing off the readings there as well. I ended up using my old sending unit and using the plastic float from the new unit, but still had to bend the float arm a bit to get the old unit to read sort of correct with the new float.

Re: Fuel sending units reading WRONG....time after time [Re: RapidRobert] #639002
03/15/10 02:40 PM
03/15/10 02:40 PM
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Quote:

I didn't realize that they were that problematic. makes me want to get a new stock one & if it reads right then add the 3/8 line myself. Only difficult part would be to swege the flat to get some more contact area to keep the line in place or some sleeve/nuts to anchor it. What are the stock ohms supposed to be? Was it 10 and 70




If you do try to modify a stock one be sure to remove ALL the electrical components off the thing before try to solder a larger fuel pickup tube to the plate...DAMHIK...

Re: Fuel sending units reading WRONG....time after time [Re: Sixpak] #639003
03/15/10 03:09 PM
03/15/10 03:09 PM
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Lincoln Nebraska
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Quote:

If you do try to modify a stock one be sure to remove ALL the electrical components off the thing before try to solder a larger fuel pickup tube to the plate...DAMHIK...


Sixpack I will follow your advise. Any idea what the ohms are supposed to be?


live every 24 hour block of time like it's your last day on earth
Re: Fuel sending units reading WRONG....time after time [Re: shadango] #639004
03/15/10 04:27 PM
03/15/10 04:27 PM
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The sending unit is a rheostadt just like a volume control.. The resistance varies which changes the voltage sent to the guage. If you have open readings then the circuit is open during those times pointing to an intermittant rheostadt winding.

EZ to check...
With the sending unit out of the tank and grounding wire connected. Have a buddy read the guage as you vary the sending unit. Action should be smooth and consistent, if not then the sending unit is likely damaged..

Just my $0.01...

Re: Fuel sending units reading WRONG....time after time [Re: Sinitro] #639005
03/16/10 05:39 AM
03/16/10 05:39 AM
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pittsburgh, pa
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In my experience with the last 3 senders, that test works, but its not 1005 accurate.

The sensitivity of the rheostat inside is very high. If you have shaky hands at all you will get error.

True, if you see a large swing in ohms there is an issue....but smaller swings or smaller dead spots may not be visible until it is installed and being affected by the actual fuel level.

In the cheap Spectra one from Rock auto, I found the dead spots by hand easily. On the better units from Roseville, not so easy....seems that the dead spots were much smaller...but still there.

We'll see what this one does I guess.

I am not expecting much to be honest. At this point I would settle for predictability at least....on the last sender I knew there was a short dead spot at half and 1/4 tank....un-nerving to look down and see "empty' but after a few tanks it was at least predictable.

I also keep a log of my mileage so as to know how many miles into a tank I am "just in case". Of course my speedo occasionally goes berserk, above 60 mph.....and affects the odometer....but that is a whole other thread...and one of the projects on my list....

Re: Fuel sending units reading WRONG....time after time [Re: RapidRobert] #639006
03/16/10 07:22 AM
03/16/10 07:22 AM
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Quote:

Quote:

If you do try to modify a stock one be sure to remove ALL the electrical components off the thing before try to solder a larger fuel pickup tube to the plate...DAMHIK...


Sixpack I will follow your advise. Any idea what the ohms are supposed to be?




Sorry, no...I just remember ruining the electrical components on mine when I tried to solder a 1/2" pickup into mine. I got to believe they swedge or solder the tube to the plate first and then add the electrical stuff. Those things aren't really built to be disassembled so take your time.

Re: Fuel sending units reading WRONG....time after time [Re: Sixpak] #639007
03/16/10 08:13 AM
03/16/10 08:13 AM
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Northern OH
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This has been a problem on the Charger forum when changied to the new 3/8 pickup. What a lot of guys do over there is they take the old sender and attach it to the new pickup. I myself changed the guts of the sender back to the old setup. Won't know I well it works for another couple of weeks.

Re: Fuel sending units reading WRONG....time after time [Re: ahy] #639008
03/16/10 12:42 PM
03/16/10 12:42 PM
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Quote:

I've used 2 repops from 2 companies. Both showed "E" at half tank. Both failed the FSM ohm vs position test. Wish I hadn't pitched my old 5/16" pickup. I would have made the effort to mod it to 1/2".




many years ago I modded one by adding a second 3/8" line. drilled a hole in the pick-up, silver soldered in steel line bent the same as the original pick-up. had one line for carb, one for N2O system. worked perfect.....

Last edited by gtxx; 03/16/10 12:43 PM.
Re: Fuel sending units reading WRONG....time after time [Re: GTXX] #639009
03/16/10 12:48 PM
03/16/10 12:48 PM
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We need on of the quality companys that repop parts to think about repoping a hi quality sending unit,

Re: Fuel sending units reading WRONG....time after time [Re: ademon] #639010
03/16/10 12:52 PM
03/16/10 12:52 PM
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Re: Fuel sending units reading WRONG....time after time [Re: 1_WILD_RT] #639011
03/16/10 01:22 PM
03/16/10 01:22 PM
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the boonies
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10ohms = full

72 ohms=empty


It's got a cop motor, a 440 cubic inch plant, it's got cop tires, cop suspensions, cop shocks. It's a model made before catalytic converters so it'll run good on regular gas.
Re: Fuel sending units reading WRONG....time after time [Re: aarcuda] #639012
03/16/10 04:02 PM
03/16/10 04:02 PM
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Lincoln Nebraska
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Quote:

10ohms = full
72 ohms=empty


Thank you. I will record them


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Re: Fuel sending units reading WRONG....time after time [Re: RapidRobert] #639013
03/16/10 08:54 PM
03/16/10 08:54 PM
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Southern Cal
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Check the 5v Regulator....... The old ones are crap. My Fuel and Temp used to creep up and down with no reasoning. Updated the 5V Regulator and now they are solid. http://www.mopar1.us/instrument.html


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Re: Fuel sending units reading WRONG....time after time [Re: Noblewk] #639014
03/16/10 09:18 PM
03/16/10 09:18 PM
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the boonies
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Quote:

Check the 5v Regulator....... The old ones are crap. My Fuel and Temp used to creep up and down with no reasoning. Updated the 5V Regulator and now they are solid. http://www.mopar1.us/instrument.html




i made one of these using a different design. it was in a magazine as well but i dont believe the mounting tab of the LM voltage regulator was the output pin. I remember screwing the LM volltage regulator to the inside of the case of the old mechanical VR and the case acted like a heat sink. All of the components fit into the case and attached to the original leads so you can pop the unit right back into the dash and it looked stock


Im still running it 10 years later


It's got a cop motor, a 440 cubic inch plant, it's got cop tires, cop suspensions, cop shocks. It's a model made before catalytic converters so it'll run good on regular gas.
Re: Fuel sending units reading WRONG....time after time [Re: aarcuda] #639015
03/16/10 09:21 PM
03/16/10 09:21 PM
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the boonies
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It's got a cop motor, a 440 cubic inch plant, it's got cop tires, cop suspensions, cop shocks. It's a model made before catalytic converters so it'll run good on regular gas.
Re: Fuel sending units reading WRONG....time after time [Re: ademon] #639016
03/17/10 11:02 AM
03/17/10 11:02 AM
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Ball Ground, Georgia
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Quote:

We need on of the quality companys that repop parts to think about repoping a hi quality sending unit,




This is not directed at anyone in particular, just an industry observation.

Years ago we had some sending units made by the same vendor Chrysler used then and uses now. When the overseas repro's came out, and were cheaper, everyone started buying those. So, we quit making them. Hey, that's business.

Even today at shows, as I sell off the remaining inventory, people don't care about quality. They want cheap. I can't tell you how many times, I have told people the overseas stuff is junk, it goes in one ear and out the other. Your best bet is to have an original rebuilt like Randy stated above, or buy NOS. Of course, on a 40 year old car, wiring and gauges can all be contributing factors.

I hate to say it my Mopar brothers, but some folks just don't care about quality, and when price becomes the driving factor, it affects the parts we all have to choose from.


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Re: Fuel sending units reading WRONG....time after time [Re: Dixie] #639017
03/17/10 10:01 PM
03/17/10 10:01 PM
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pittsburgh, pa
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shadango Offline OP
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Well, I bought the Rock Auto $70 first because I figured "whats the diff".

After 2 of those I decided to spend more money. A full $50 more....

While it got a LITTLE better (fewer/smaller deadspots) the acuracy still sucks eggs.

I dont mind paying more for better quality.

Its when you pay more and it STILL doesnt work right that I feel ripped off.

Re: Fuel sending units reading WRONG....time after time [Re: shadango] #639018
03/18/10 07:12 AM
03/18/10 07:12 AM
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Ohio
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I'm working on a '68RR. When I got the car it had the original tank in (I believe.) The sending unit never did work. Then my uncle gave me a new unit bought from Herb's Parts. That one was better, but still reading way off. Last year I developed a leak in the tank so I bought a new aftermarket tank. After putting the new(er) sending unit it, it was off. I took it back out and tried bending the float arm. That didn't work, as it still shows E on a 1/2 tank approx.

Later this year things should start coming apart for the body and paint, so I'll play with it one more time. After that, I'll give up. I've even thought about installing an aftermarket gauge near my triple gauges under the dash. We'll see I guess.


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Re: Fuel sending units reading WRONG....time after time [Re: dobie] #639019
03/18/10 09:05 AM
03/18/10 09:05 AM
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would it make any difference if instead of bending the arm try spinning the arm on the shaft near the rheostat?

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