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Re: Torqueflite front drums [Re: Leigh] #63761
09/03/08 08:43 PM
09/03/08 08:43 PM
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Florida STAYcation
dOoC Offline
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Quote:

Quote:

So ...unless you spin your motor over 14,500 rpm and then have a sprag failure - there is no way to typically "explode" a 727 ?

I have seen my share of the "stocker" drums coming apart. The last one was at Milan Dragway in a Duster. Even with a blanket ... it blew-apart a fiberglass dash and shattered the windshield !




Well, did you read the specifics on the failure testing? 14,000 equals approx 6400 rpm, which any bone yard mill can hack up to.




Just to clarify ...I am talking about using ONLY an alum front drum.

Re: Torqueflite front drums [Re: dOoC] #63762
09/04/08 08:57 AM
09/04/08 08:57 AM
Joined: Nov 2004
Posts: 4,330
Lynchburg, VA
Leon441 Offline
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Yes with alluminum drum that figure would be about right.

Anybody that thinks they can stop drum explosions with a rev limiter is just simply wrong.

One reason it has little to do with engine speed.

Your engine is not mechanically connected to your front drum. The torque converter, fluid coupling, is between the two. When the sprag fails the tailshaft spins at an uncontrollable speed. Multiply that by 2.44 if you are using stock gear ratio's. That is what the drum will spin.

The other reason is just because you rev limit the engine RPM does not mean it will not go over that RPM. With all the new MSD tricks we can rev limit throughout a run. With a Data Recorder you can see what actually happens with the engine speed and driveshaft. I'm hear to tell you, just because you have a 6,000 pill in the rev limiter, to say do a burnout, does not mean the engine will never get over 6,000. It does mean the ignition will not provide spark over 6,000. Some folks run a Data recorder on the input shaft of the tranny. I have seen data showing extreme RPM when something breaks in the driveline of cars running torque converters.

Not trying to be smart ellic, just trying to prevent anyone from assuming safety when they don't have it.

Leon


Career best 8.02 @ 169 at 3050# and 10" tires small block power.
Re: Torqueflite front drums [Re: Leon441] #63763
09/04/08 10:05 AM
09/04/08 10:05 AM
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Posts: 916
MB,CAN
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Great advice except one thing. When you say "the sprag fails the tailshaft spins at an uncontrollable speed." that's not exactly true. When something in the driveline breaks, the tailshaft may spin up and damage the sprag/roller but when the sprag/roller fails the tailshaft becomes the held member in the planetary set while the front drum becomes the output member spinning at 2.2-2.45 times the engine speed.

440..guy, another thing to note. Aluminum drum is not a good choice for street. They do wear considerably more than a steel or steel jacketed drum requiring more frequent band adjustments and fluid changes.

Re: Torqueflite front drums [Re: PC-CHARGER] #63764
09/04/08 11:00 AM
09/04/08 11:00 AM
Joined: Nov 2004
Posts: 4,330
Lynchburg, VA
Leon441 Offline
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Lynchburg, VA
Been a few years sense I worked on a 727 and I can't remember without looking at one in the shop. What the sprag actaully holds I'm not sure, thanks for correcting me, but if the shaft is secured by the failing sprag then that makes my point in judging the speed of the front drum and how you can't specify. Sort-of like smacking a toy prop with your finger. It spins faster than the finger that hit it.


Career best 8.02 @ 169 at 3050# and 10" tires small block power.
Re: Torqueflite front drums [Re: Leon441] #63765
09/04/08 03:29 PM
09/04/08 03:29 PM
Joined: Jan 2003
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Rio Linda, CA
John_Kunkel Offline
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When the sprag fails the front drum is driven at 2.2 times input shaft speed when using stock ratios. Same ratio as Reverse.

Since the gears are in constant mesh the ratio is consistent.


The INTERNET, the MISinformation superhighway
Re: Torqueflite front drums [Re: PC-CHARGER] #63766
09/05/08 05:47 AM
09/05/08 05:47 AM
Joined: Jul 2008
Posts: 30,451
Florida STAYcation
dOoC Offline
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Quote:

Great advice except one thing. When you say "the sprag fails the tailshaft spins at an uncontrollable speed." that's not exactly true. When something in the driveline breaks, the tailshaft may spin up and damage the sprag/roller but when the sprag/roller fails the tailshaft becomes the held member in the planetary set while the front drum becomes the output member spinning at 2.2-2.45 times the engine speed.

440..guy, another thing to note. Aluminum drum is not a good choice for street. They do wear considerably more than a steel or steel jacketed drum requiring more frequent band adjustments and fluid changes.




PC ...indeed - the tailshaft is held. Unless the driveshaft is spit-out in the process. But then the driver is not paying attention.

My application is not street ... it is a very light-weight fun car that I will have the trans between my legs. Yes I am concerned for my safety but also do not want to have any probs or issues with the trans either. This 727 will be a 62-65 with a shortie kit and I don't want to take any chances hurting these parts that are very costly or can not be replaced.

A steel JACKETED alum drum? ... who makes that?

Re: Torqueflite front drums [Re: dOoC] #63767
09/05/08 07:37 AM
09/05/08 07:37 AM
Joined: Aug 2003
Posts: 11,179
Atco NJ
DJVCuda Offline
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Quote:

Quote:

Great advice except one thing. When you say "the sprag fails the tailshaft spins at an uncontrollable speed." that's not exactly true. When something in the driveline breaks, the tailshaft may spin up and damage the sprag/roller but when the sprag/roller fails the tailshaft becomes the held member in the planetary set while the front drum becomes the output member spinning at 2.2-2.45 times the engine speed.

440..guy, another thing to note. Aluminum drum is not a good choice for street. They do wear considerably more than a steel or steel jacketed drum requiring more frequent band adjustments and fluid changes.




PC ...indeed - the tailshaft is held. Unless the driveshaft is spit-out in the process. But then the driver is not paying attention.

My application is not street ... it is a very light-weight fun car that I will have the trans between my legs. Yes I am concerned for my safety but also do not want to have any probs or issues with the trans either. This 727 will be a 62-65 with a shortie kit and I don't want to take any chances hurting these parts that are very costly or can not be replaced.

A steel JACKETED alum drum? ... who makes that?




just get a billet steel drum from CRT!
no wear plroblems like the aluminum, and just as strong, if not stronger.

Re: Torqueflite front drums [Re: dOoC] #63768
09/05/08 11:05 AM
09/05/08 11:05 AM
Joined: Jun 2006
Posts: 916
MB,CAN
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There may be others or perhaps a sponsor here carries this one, but TCS Products in Vancouver Canada makes a steel jacketed aluminum drum they call Full Metal Jacket. Here's a link:

http://www.tcsproducts.com/details.html?id=369

Re: Torqueflite front drums [Re: DJVCuda] #63769
09/05/08 12:20 PM
09/05/08 12:20 PM
Joined: Feb 2007
Posts: 5,080
organ
M
maximum entropy Offline
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organ
Quote:

Quote:

Quote:

Great advice except one thing. When you say "the sprag fails the tailshaft spins at an uncontrollable speed." that's not exactly true. When something in the driveline breaks, the tailshaft may spin up and damage the sprag/roller but when the sprag/roller fails the tailshaft becomes the held member in the planetary set while the front drum becomes the output member spinning at 2.2-2.45 times the engine speed.

440..guy, another thing to note. Aluminum drum is not a good choice for street. They do wear considerably more than a steel or steel jacketed drum requiring more frequent band adjustments and fluid changes.




PC ...indeed - the tailshaft is held. Unless the driveshaft is spit-out in the process. But then the driver is not paying attention.

My application is not street ... it is a very light-weight fun car that I will have the trans between my legs. Yes I am concerned for my safety but also do not want to have any probs or issues with the trans either. This 727 will be a 62-65 with a shortie kit and I don't want to take any chances hurting these parts that are very costly or can not be replaced.

A steel JACKETED alum drum? ... who makes that?




just get a billet steel drum from CRT!
no wear plroblems like the aluminum, and just as strong, if not stronger.


i put a billet steel crt drum in my pile after a guy at our track lunched his stock drum, taking out his carbon fibre shield, punching a hole in his floor and his foot, and filling his car with FIRE!


for what is the good life if not doing things thoughtfully?
Re: Torqueflite front drums [Re: maximum entropy] #63770
09/05/08 01:17 PM
09/05/08 01:17 PM
Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
dartman366 Offline
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Altho I am a 904 guy, this is some very good information that I feel need's to be eventually put in the tech archive's and saved.


Light travels faster than the speed of sound,,,this is why some people seem bright untill you hear them speak.
Re: Torqueflite front drums [Re: PC-CHARGER] #63771
09/05/08 06:11 PM
09/05/08 06:11 PM
Joined: Nov 2003
Posts: 377
NW Indiana USA
727specialist Offline
enthusiast
727specialist  Offline
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Quote:

There may be others or perhaps a sponsor here carries this one, but TCS Products in Vancouver Canada makes a steel jacketed aluminum drum they call Full Metal Jacket. Here's a link:

http://www.tcsproducts.com/details.html?id=369




The full metal jacket drum is the way to go if you want to replace the ft retainer. It will hold five or six clutches. It is lighter than the steel drum and doesn't contaminate the fluid like the aluminum drum.

Re: Torqueflite front drums [Re: 727specialist] #63772
09/08/08 10:01 PM
09/08/08 10:01 PM
Joined: Aug 2003
Posts: 11,179
Atco NJ
DJVCuda Offline
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Quote:

Quote:

There may be others or perhaps a sponsor here carries this one, but TCS Products in Vancouver Canada makes a steel jacketed aluminum drum they call Full Metal Jacket. Here's a link:

http://www.tcsproducts.com/details.html?id=369




The full metal jacket drum is the way to go if you want to replace the ft retainer. It will hold five or six clutches. It is lighter than the steel drum and doesn't contaminate the fluid like the aluminum drum.




correct me if I am wrong - bt cant you buy 2 billet steel drums for the price of one jacketed one?

Re: Torqueflite front drums [Re: DJVCuda] #63773
09/08/08 11:49 PM
09/08/08 11:49 PM
Joined: Nov 2003
Posts: 377
NW Indiana USA
727specialist Offline
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Quote:

Quote:

Quote:

There may be others or perhaps a sponsor here carries this one, but TCS Products in Vancouver Canada makes a steel jacketed aluminum drum they call Full Metal Jacket. Here's a link:

http://www.tcsproducts.com/details.html?id=369




The full metal jacket drum is the way to go if you want to replace the ft retainer. It will hold five or six clutches. It is lighter than the steel drum and doesn't contaminate the fluid like the aluminum drum.




correct me if I am wrong - bt cant you buy 2 billet steel drums for the price of one jacketed one?



The steel drum may be a little cheaper than the full metal jacket drum but that is not the point at least to me.

The drum gets stopped in second gear and has to start moving in third gear.
With that in mind the lighter drum is the better choice.

Re: Torqueflite front drums [Re: 727specialist] #63774
09/09/08 12:06 AM
09/09/08 12:06 AM
Joined: May 2003
Posts: 6,566
Downtown Roebuck Ont
Twostick Offline
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Downtown Roebuck Ont
Less rotational weight = faster = more $$$. Plus the process of putting a steel band on an aluminum drum and having it stay there would also cost $$$.

Kevin

Re: Torqueflite front drums [Re: PC-CHARGER] #63775
09/09/08 12:10 AM
09/09/08 12:10 AM
Joined: Jul 2003
Posts: 12,129
Cleveland
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Quote:

To help understand what is needed or not I've tried below to explain the problem of sprag roller clutch failure on a Torqueflite.
Let's see if I can go through this sprag clutch/drum explosion Torqueflite scenario and explain why the drum "may" explode with a sprag clutch failure and what can be done to help prevent this type of failure. This is going to be long and pretty basic for many, but you really should understand how something operates before you can take steps to prevent problems.

First off, a short tutorial on planetary gearsets. Planetary gearsets consist of a central sun gear that is in constant mesh with two or more planetary gears that "orbit" the sun gear and are in turn in constant mesh with and enlosed by an outer ring gear. Various gear ratios and direction changes can be seen by holding one member, driving another and taking the output off the remaining member. No need to go into specifics but the main idea with a planetary gearset is that in order to work one member is held while another is driven. The only exception is if two members are driven then the entire gearset turns as a unit (1:1 ratio).

In a Torqueflite there are two plantary sets mounted together that share a common sun gear. This arrangement is known as a Simpson geartrain and is also common in Ford C4's and C6's and many other automatics. Two planetary sets are required in order to get the required number and ratios needed for use in an automatic. Clutches in automatic transmissions are used to drive OR hold a planetary element while bands and sprag clutches are strictly holding devices. The torqueflite Front Clutch(sometimes refered to as the High/Reverse clutch) is the drive device for the common sun gear. The Rear clutch is the driving member for the front planetary ring gear. The intermediate or kickdown band is the holding device for the common sun gear while the rear band and the sprag clutch share the holding duties for the rear planetary carrier. The output members are the front planetary carrier and the rear planetary ring gear(splined to the output shaft).

Now I could go through the various power flows while in different gears, but for this discussion it is more important to know what clutches, bands and sprag clutches are in play and what happens when a sprag fails. Sprag clutches are basically one way clutches that allow movement in one direction only. The "Sprag" in a torqueflite is not a true sprag but a roller clutch. It works by forcing rollers up on hardened ramps that in turn cinch down on an inner race stopping it's rotating motion in one direction. If the rotating motion on this roller clutch reverses direction, the holding force is immediately released. This is one of the main reasons for it's use in an automatic, the instant release feature when the load is removed makes it simpler to adjust shift firmness as there is no overlap to contend with.

Torqueflite's use a roller clutch that is mounted in the rear of the case. The outer race of this clutch which contains the ramps is splined to the case. Clamped between the case and the outer race is a metal retainer that has small "legs" that are bent upwards betweeen the ramps and the inner race of the clutch. These "legs" are the anchor for the wave springs that serve to push the clutch rollers up the ramps when the inner race tries to turn clockwise and thus clamp the inner race from turning. If there is a counter clockwise motion on the inner race, the rollers push back down the ramp and collapse the wave springs and release the inner race.

One last thing to know is what devices are in play when in various gears. First off a stock transmission.


Shift lever in Drive, Low gear - Rear Clutch and Roller Clutch
Shift lever in Drive, 2nd gear - Rear Clutch and Intermediate band
Shift lever in Drive, 3rd gear - Rear Clutch and Front Clutch
Shift lever in reverse - Front Clutch and Rear Band applied

Shift lever in Low (1) - Rear Clutch and Rear band+roller clutch

With the shift lever in 2, the car will start in low just like it would in the drive position, shift to 2nd and stay in that gear.

For a manual valve body, the difference is all the automatic features have been removed so putting the lever in low, the car starts and remains in low until the shift lever is moved. In second, the car starts in second and stays in second while in third or drive, the unit starts and stays in third. The difference in the Low Band Apply (LBA) valve bodies is that they apply the rear band in low while the non-LBA valve bodies do NOT apply the rear band in low. This is an important difference as you will see shortly. The reason for the non-LBA manual valve bodies is to speed up the one-two shift since there is no overlap to contend with using the roller clutch as a holding device.

Now we have all the basics in place we can continue with what happens that causes a roller clutch failure and ultimately a Front Clutch drum explosion. Anytime there is an excessive shock applied to the roller clutch there is a possibility of the shock load being transmitted to the "legs" that hold the springs in the roller clutch. This shock could be something breaking in the drivetrain, the tires suddenly gripping coming out of the water box etc. The key is the sudden shock load is only a problem when the vehicle is in low gear and utilizing the roller clutch only as the holding device. If you break an axle or shock the trans coming out of the burnout box in second gear, there is little to no chance of damaging the roller clutch. This is why the old-timers will say to always do a burnout with a Torqueflite in second gear and never roll out of the burnout box while letting off the throttle allowing the tires to grab suddenly. Same goes for the LBA valve bodies with low gear burnouts or driveline breakage. Since the rear band is also applied there is less of a chance of damaging the roller clutch because the band is assisting and absorbing some of that shock.

The above explains what not to do, but what happens if you disregard this advice and shock the driveline? Again, the problem is the small tin legs in the roller clutch. The shock load can bend these legs back which reduces the spring pressure on the rollers. Now the rollers are not being pushed up the ramp or can simply flip out of place which in turn allows the inner race to rotate in the direction it would normally be locked. The problem with this is that now the wheels become the holding device and the weels are connected to the output shaft which is spined to the front planet carrier as well as the rear ring gear. If you follow the power flow with the Rear clutch applied and the front planet held and calculate the ratios involved, you will see that this combination results in the Front Clutch drum rotating in reverse at a ratio of over 2 times the input speed. The stock clutch drums in a Torqueflite are made of powdered iron, basically iron filings that have been heated and squeezed into shape. It's a cheap way to make complex shapes but it is not as strong as a billet piece. At some RPM point these powdered iron pieces fly apart with devastating power.

So what do you need to do to minimize the chance of witnessing first hand one of these explosions? If you read and undertood the above, you can see that a simple bolt in sprag/roller clutch will do little to nothing to prevent a roller clutch failure of this type. Rarely is the problem of the outerrace turning in the case a factor in a drum explosion. Not to say that a bolt in roller clutch is not a good thing, just that it will not help with this type of failure. The stock and most aftermarket roller clutches for the 727 utilize 12 rollers and springs. The super sprags from A&A and Coan have 16 elements. These units may offer some relief from this type of sprag failure simply because with the added elements there is less room for the legs to bend back far enough to allow the rollers to slip or fall out of place. The 16 element clutches are probably a good idea not only for this reason but also their added holding power. Next would be to consider a billet aluminum, steel or steel jacketed aluminum front clutch drum that will handle the extreme RPM that a roller clutch failure may transmit to the front drum. A trans blanket or shield is always a good idea and a requirement in some classes. Last of all, heed the advice of the old-timers!! They've run these 727's for years and still have their toes. Knowing how to do a burnout properly and checking the roller clutch after any driveline failure regardless of what parts you have in the transmission only makes good sense.

Lastly, the LBA valve bodies can also help prevent drum explosions because as mentioned they reduce the shock to the sprag. They may not totally eliminate the possibility of a roller clutch failure but even if the roller clutch did fail, the band would hold enough to reduce the overall freewheeling of the rear planet carrier that would in turn reduce the RPM of the front clutch drum.

Hope this helps clairify some of the misconceptions that the TF is a timebomb just waiting to explode.




Just wanted to save it..Thanks,

Re: Torqueflite front drums [Re: 727specialist] #63776
09/09/08 05:09 AM
09/09/08 05:09 AM
Joined: Aug 2003
Posts: 11,179
Atco NJ
DJVCuda Offline
I Live Here
DJVCuda  Offline
I Live Here

Joined: Aug 2003
Posts: 11,179
Atco NJ
Quote:

Quote:

Quote:

Quote:

There may be others or perhaps a sponsor here carries this one, but TCS Products in Vancouver Canada makes a steel jacketed aluminum drum they call Full Metal Jacket. Here's a link:

http://www.tcsproducts.com/details.html?id=369




The full metal jacket drum is the way to go if you want to replace the ft retainer. It will hold five or six clutches. It is lighter than the steel drum and doesn't contaminate the fluid like the aluminum drum.




correct me if I am wrong - bt cant you buy 2 billet steel drums for the price of one jacketed one?



The steel drum may be a little cheaper than the full metal jacket drum but that is not the point at least to me.

The drum gets stopped in second gear and has to start moving in third gear.
With that in mind the lighter drum is the better choice.




With a jacketed drum priced more them most transmissions & with the steel drum coming in at half the price - and for a budget minded racer, I still believe its the wise choice between looking the other way and being in the game saftely!
Hell if money's no object sure we can just goto a pro trans cant we!

Re: Torqueflite front drums [Re: DJVCuda] #63777
09/09/08 10:40 AM
09/09/08 10:40 AM
Joined: Nov 2003
Posts: 377
NW Indiana USA
727specialist Offline
enthusiast
727specialist  Offline
enthusiast

Joined: Nov 2003
Posts: 377
NW Indiana USA
Quote:

Quote:

Quote:

Quote:

Quote:

There may be others or perhaps a sponsor here carries this one, but TCS Products in Vancouver Canada makes a steel jacketed aluminum drum they call Full Metal Jacket. Here's a link:

http://www.tcsproducts.com/details.html?id=369




The full metal jacket drum is the way to go if you want to replace the ft retainer. It will hold five or six clutches. It is lighter than the steel drum and doesn't contaminate the fluid like the aluminum drum.




correct me if I am wrong - bt cant you buy 2 billet steel drums for the price of one jacketed one?



The steel drum may be a little cheaper than the full metal jacket drum but that is not the point at least to me.

The drum gets stopped in second gear and has to start moving in third gear.
With that in mind the lighter drum is the better choice.




With a jacketed drum priced more them most transmissions & with the steel drum coming in at half the price - and for a budget minded racer, I still believe its the wise choice between looking the other way and being in the game saftely!
Hell if money's no object sure we can just goto a pro trans cant we!




A steel drum from TCS 535.00
The full metal jacket is 592.00
That is a difference of $35.00
You can get a race trans for the price of the full metal jacket drum Say 600.00.
A pro trans is 5500.00
That is a difference of 4900.00
I am still not getting your point.

Re: Torqueflite front drums [Re: 727specialist] #63778
09/09/08 10:45 AM
09/09/08 10:45 AM
Joined: Jan 2003
Posts: 75,047
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
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Joined: Jan 2003
Posts: 75,047
U.S.S.A.
Quote:

Quote:

Quote:

Quote:

Quote:

Quote:

There may be others or perhaps a sponsor here carries this one, but TCS Products in Vancouver Canada makes a steel jacketed aluminum drum they call Full Metal Jacket. Here's a link:

http://www.tcsproducts.com/details.html?id=369




The full metal jacket drum is the way to go if you want to replace the ft retainer. It will hold five or six clutches. It is lighter than the steel drum and doesn't contaminate the fluid like the aluminum drum.




correct me if I am wrong - bt cant you buy 2 billet steel drums for the price of one jacketed one?



The steel drum may be a little cheaper than the full metal jacket drum but that is not the point at least to me.

The drum gets stopped in second gear and has to start moving in third gear.
With that in mind the lighter drum is the better choice.




With a jacketed drum priced more them most transmissions & with the steel drum coming in at half the price - and for a budget minded racer, I still believe its the wise choice between looking the other way and being in the game saftely!
Hell if money's no object sure we can just goto a pro trans cant we!




A steel drum from TCS 535.00
The full metal jacket is 592.00
That is a difference of $35.00
You can get a race trans for the price of the full metal jacket drum Say 600.00.
A pro trans is 5500.00
That is a difference of 4900.00
I am still not getting your point.




I think his point is just to keep the going ...

My is the A+A drum is the better billet steel piece , but its $695 .

Re: Torqueflite front drums [Re: JohnRR] #63779
09/09/08 11:00 AM
09/09/08 11:00 AM
Joined: Aug 2003
Posts: 11,179
Atco NJ
DJVCuda Offline
I Live Here
DJVCuda  Offline
I Live Here

Joined: Aug 2003
Posts: 11,179
Atco NJ
Last time I looked at pricing they were 1200.

Re: Torqueflite front drums [Re: DJVCuda] #63780
09/09/08 11:14 AM
09/09/08 11:14 AM
Joined: Jan 2003
Posts: 75,047
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
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Quote:

Last time I looked at pricing they were 1200.





Who's drum , TCS or ???

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