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TTI headers Issue w/ #3 #342867
06/09/09 11:27 PM
06/09/09 11:27 PM
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71383beep Offline OP
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Burnt another wire...at least it's one wire and not like 6 on the old set of headers I used to run!

Just wondering if anyone else has had issues and what theve done to resolve it.

TTI B Block 1 7/8" headers on a 383 w/ 516 stock heads. Everything else fits fine, but it's like the #3 electrode is almost right on header. I barely have room to get the boot on. I am thinking about a shorty accell plug, but resisting it becasue I don't need shortys for the other seven.

Here's pictures...




Burnt high temp boot


Last one...


'73 GK6 Challenger Rallye - 340 4-Speed
Re: TTI headers Issue w/ #3 [Re: 71383beep] #342868
06/09/09 11:33 PM
06/09/09 11:33 PM
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landon1 Offline
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i don't know if shorty plugs would solve your problem or not - i considered them just as an "in case" measure, but i heard they really aren't much shorter than the regular plugs - might have to do some hammering


'71 Satellite Sebring 440
Re: TTI headers Issue w/ #3 [Re: 71383beep] #342869
06/10/09 07:11 AM
06/10/09 07:11 AM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Challenger 1 Offline
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Challenger 1  Offline
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Cincinnati, Ohio
definetly have to run shorty plugs, I just put some NGKs in mine. It runs great with em. TTI warns you about this in there instructions I believe. That's where I learned about it. I also run those heat sleeves over my boots for extra insurance.

Re: TTI headers Issue w/ #3 [Re: Challenger 1] #342870
06/10/09 07:54 AM
06/10/09 07:54 AM
Joined: Jan 2003
Posts: 21,073
Niles , Ohio
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therocks Offline
oh wait.but hey.lets see.oh yeah.
therocks  Offline
oh wait.but hey.lets see.oh yeah.
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Niles , Ohio
I have 2 imch on my 440 and just tapped that tube a bit.I run Taylors and have never burnt a boot.Mine have been on 9 years running regular plugs.Rocky


Chrysler Firepower
Re: TTI headers Issue w/ #3 [Re: therocks] #342871
06/10/09 08:08 AM
06/10/09 08:08 AM
Joined: Nov 2003
Posts: 3,577
Long Island, NY USA
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BergmanAutoCraft Offline
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This is definetely a boo boo on the design of these. For this reason, I will not buy that header from the them. I had the same problem on a customers car once. Had to remove, dimple, and blow in some coating.

Re: TTI headers Issue w/ #3 [Re: BergmanAutoCraft] #342872
06/10/09 08:13 AM
06/10/09 08:13 AM
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Posts: 5,746
Ontario, Canada
Dodgem Offline
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Ontario, Canada
Yea heat it and dint it in OR buy new heads with angle plugs.

Re: TTI headers Issue w/ #3 [Re: Dodgem] #342873
06/10/09 10:02 AM
06/10/09 10:02 AM
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71383beep Offline OP
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I wish there was a way to extend the electrode on a spark plug...ohhh well.

I was worried if I dimple these headers the coating will come off and it will rust? Any truth to that?

I'm sure TTI did mention it...I am just trying to get ideas from others whove been there.

All in all they are WAY better than my old headers which threw off so much heat, leaked, and burnt at least 4 or 5 wires regularly. It's almost embarrasing to admit i have a small problem with these TTI's!

I just wish they would have clearanced this tube a bit a head of time. They had to have mocked it up on a stock headed 383/400 and found this issue. It's a whole lot easier for them to do it before coating IMHO.

New heads would be great! But my $$ are already wrapped up in other things so spending 2k to fix a spark plug wire problem is a bit spendy.

Thanks for the ideas though.


'73 GK6 Challenger Rallye - 340 4-Speed
Re: TTI headers Issue w/ #3 [Re: 71383beep] #342874
06/10/09 10:12 AM
06/10/09 10:12 AM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Challenger 1 Offline
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Quote:

It's almost embarrasing to admit i have a small problem with these TTI's!






Checkout my thread from a week ago.
web page

Re: TTI headers Issue w/ #3 [Re: Challenger 1] #342875
06/10/09 04:46 PM
06/10/09 04:46 PM
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Posts: 2,530
Nunya CA
CR8CRSHR Offline
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Just ordered a set for my 66 Ply Satellite with 383 and stock 516 re-worked heads. However I went with the 1 3/4's as opposed to 1 7/8's per their/TTI's web site. I will be using the Taylor 8mm wires with protective boots so hopefully there won't be a problem. One question though...how was the actual install for ya. My 383 is out of the car so would it be advisable to mount them out of the car or is it easier with the engine motor in? Hopefully I won't have the slight QC problems you experienced but if some massaging is required and welding cleanup needed then I have that covered as well. I will be following this post to see how things work out for you....

Re: TTI headers Issue w/ #3 [Re: CR8CRSHR] #342876
06/10/09 05:57 PM
06/10/09 05:57 PM
Joined: Feb 2003
Posts: 141
White Plains NY
VitaminCRunner Offline
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White Plains NY
For the price of them they should install themselves and not burn your wires.

Re: TTI headers Issue w/ #3 [Re: CR8CRSHR] #342877
06/10/09 05:58 PM
06/10/09 05:58 PM
Joined: Jan 2005
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IL
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71383beep Offline OP
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Quote:

Just ordered a set for my 66 Ply Satellite with 383 and stock 516 re-worked heads. However I went with the 1 3/4's as opposed to 1 7/8's per their/TTI's web site. I will be using the Taylor 8mm wires with protective boots so hopefully there won't be a problem. One question though...how was the actual install for ya. My 383 is out of the car so would it be advisable to mount them out of the car or is it easier with the engine motor in? Hopefully I won't have the slight QC problems you experienced but if some massaging is required and welding cleanup needed then I have that covered as well. I will be following this post to see how things work out for you....




Don't get me wrong I am very happy with the TTI's. They went in easily. I installed them with the car on jact stands and the motor/Tranny in. the only trick I had to do was i had to turn the wheel all the way (forgot the direction) when installing either side. After we figured that out they went in very easily with a guy on top and my pushing them in from below. They are still Headers though and they don't bolt on by themselves... Having studs on the ends helped. And Don't forget about the starter and have it prewired too BTW.

I wanted the 1 3/4" ones but I got a great deal on the larger ones. They were slightly used (never ran)and a couple bucks less. Plus no shipping so I jumped at them. I figure i will go the stroker route one of these days and the headers will help in that regard.

I am afraid I will have to clearance them is the way it sounds. I have a spare wire with a heat shield thingy jambed in there for now.

I will try a shorty plug. IIRC they are only shorter by about 3/8" which may be enough.

I tell ya what though...it's crap like this that makes me wish I had a 340 car! It's down right annoying to change plugs on this car at times...I love those angled sb heads and the sb is SOOO small compared to a BB in these B bodies.

Compare working in this...


to working in this...


Dare i say i am turning into a small block man...

Last edited by 71383bee; 06/10/09 06:07 PM.

'73 GK6 Challenger Rallye - 340 4-Speed
Re: TTI headers Issue w/ #3 [Re: VitaminCRunner] #342878
06/10/09 05:59 PM
06/10/09 05:59 PM
Joined: Jan 2003
Posts: 7,978
Bethel Ct
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AdamR Offline
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Bethel Ct
Ive installed 3 sets of the 1-7/8" 440 headers and never had that problem. Are all the 383 headers like that ?

Re: TTI headers Issue w/ #3 [Re: VitaminCRunner] #342879
06/10/09 06:01 PM
06/10/09 06:01 PM
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Bethel Ct
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AdamR Offline
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Bethel Ct
Quote:

For the price of them they should install themselves .




The practically do. I installed a set last week in less then 2hrs. Do that with a set of Hookers or worse, Flowtecks.

Re: TTI headers Issue w/ #3 [Re: AdamR] #342880
06/10/09 06:03 PM
06/10/09 06:03 PM
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Canada
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RobR Offline
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Dimple it...

Re: TTI headers Issue w/ #3 [Re: AdamR] #342881
06/10/09 06:30 PM
06/10/09 06:30 PM
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landon1 Offline
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Quote:

Quote:

For the price of them they should install themselves .




The practically do. I installed a set last week in less then 2hrs. Do that with a set of Hookers or worse, Flowtecks.





I think my hedmans went in in a lil over an hour - took more time to get everything ready than to put em in


'71 Satellite Sebring 440
Re: TTI headers Issue w/ #3 [Re: landon1] #342882
06/10/09 07:49 PM
06/10/09 07:49 PM
Joined: Jan 2007
Posts: 780
Woodinville, WA
Viol8r Offline
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Viol8r  Offline
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Woodinville, WA
Quote:

Quote:

Quote:

For the price of them they should install themselves .




The practically do. I installed a set last week in less then 2hrs. Do that with a set of Hookers or worse, Flowtecks.





I think my hedmans went in in a lil over an hour - took more time to get everything ready than to put em in




I went from 1 7/8 to 1 3/4 hedmans.......just got sick of dealing with wire issues. Got a set of Firecores and everything has been great since, even picked up a little throttle response on the bottom end.

Re: TTI headers Issue w/ #3 [Re: CR8CRSHR] #342883
06/11/09 08:00 AM
06/11/09 08:00 AM
Joined: Jan 2003
Posts: 16,123
Grand Haven, MI
patrick Offline
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patrick  Offline
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Grand Haven, MI
Quote:

Just ordered a set for my 66 Ply Satellite with 383 and stock 516 re-worked heads. However I went with the 1 3/4's as opposed to 1 7/8's per their/TTI's web site. I will be using the Taylor 8mm wires with protective boots so hopefully there won't be a problem. One question though...how was the actual install for ya. My 383 is out of the car so would it be advisable to mount them out of the car or is it easier with the engine motor in? Hopefully I won't have the slight QC problems you experienced but if some massaging is required and welding cleanup needed then I have that covered as well. I will be following this post to see how things work out for you....




if you went 1 3/4", you coulda saved yourself a lot of coin by getting the hedman elites--IIRC they go over the steering like the TTI's, have thick flanges and heavy gage tubes like the TTI's, and are 1/2 the cost.

either way, I've found it easiest to put the headers in the car and drop the engine in. another easy way would be to drop the K frame, bolt the engine (with headers on) on it, and lower the car to it.


1976 Spinnaker White Plymouth Duster, /6 A833OD
1986 Silver/Twilight Blue Chrysler 5th Ave HotRod **SOLD!***
2011 Toxic Orange Dodge Charger R/T
2017 Grand Cherokee Overland
2014 Jeep Cherokee Latitude (holy crap, my daughter is driving)
Re: TTI headers Issue w/ #3 [Re: 71383beep] #342884
06/11/09 08:02 AM
06/11/09 08:02 AM
Joined: Jan 2003
Posts: 16,123
Grand Haven, MI
patrick Offline
I Live Here
patrick  Offline
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Grand Haven, MI
Quote:

Quote:

Just ordered a set for my 66 Ply Satellite with 383 and stock 516 re-worked heads. However I went with the 1 3/4's as opposed to 1 7/8's per their/TTI's web site. I will be using the Taylor 8mm wires with protective boots so hopefully there won't be a problem. One question though...how was the actual install for ya. My 383 is out of the car so would it be advisable to mount them out of the car or is it easier with the engine motor in? Hopefully I won't have the slight QC problems you experienced but if some massaging is required and welding cleanup needed then I have that covered as well. I will be following this post to see how things work out for you....




Don't get me wrong I am very happy with the TTI's. They went in easily. I installed them with the car on jact stands and the motor/Tranny in. the only trick I had to do was i had to turn the wheel all the way (forgot the direction) when installing either side. After we figured that out they went in very easily with a guy on top and my pushing them in from below. They are still Headers though and they don't bolt on by themselves... Having studs on the ends helped. And Don't forget about the starter and have it prewired too BTW.

I wanted the 1 3/4" ones but I got a great deal on the larger ones. They were slightly used (never ran)and a couple bucks less. Plus no shipping so I jumped at them. I figure i will go the stroker route one of these days and the headers will help in that regard.

I am afraid I will have to clearance them is the way it sounds. I have a spare wire with a heat shield thingy jambed in there for now.

I will try a shorty plug. IIRC they are only shorter by about 3/8" which may be enough.

I tell ya what though...it's crap like this that makes me wish I had a 340 car! It's down right annoying to change plugs on this car at times...I love those angled sb heads and the sb is SOOO small compared to a BB in these B bodies.

Dare i say i am turning into a small block man...




hmm...sounds like the solution is some angled plug edelbrock heads (:


1976 Spinnaker White Plymouth Duster, /6 A833OD
1986 Silver/Twilight Blue Chrysler 5th Ave HotRod **SOLD!***
2011 Toxic Orange Dodge Charger R/T
2017 Grand Cherokee Overland
2014 Jeep Cherokee Latitude (holy crap, my daughter is driving)
Re: TTI headers Issue w/ #3 [Re: patrick] #342885
06/11/09 10:33 AM
06/11/09 10:33 AM
Joined: Jan 2005
Posts: 1,647
IL
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71383beep Offline OP
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Maybe for the 400 stroker build in a couple of years.

Who knows by then I might have a real 340 car which will have the same amount of power with less weight and alot more room in the engine bay.


'73 GK6 Challenger Rallye - 340 4-Speed
Re: TTI headers Issue w/ #3 [Re: 71383beep] #342886
06/16/09 10:38 PM
06/16/09 10:38 PM
Joined: Jul 2003
Posts: 12,129
Cleveland
sunroofgtx Offline
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Cleveland
Great pics. Shorty plugs are the answer. We have had nearly a dozen customers with the same problem. Nothing you can do. We do have a variety of heat shields, for 90's and 180's. Go to the website and go to make your own set. It will show you a small number of heat shields and boot combos.. www.customwiresets.com


Join the quickest team in motorsports. Team FireCore. CustomWiresets.com
Re: TTI headers Issue w/ #3 [Re: 71383beep] #342887
06/16/09 10:50 PM
06/16/09 10:50 PM
Joined: Aug 2005
Posts: 1,074
Wichita Kansas
CH3NO2 Offline
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Wichita Kansas
dimple it. the tube. Everything needs a adjustment, right?


Engine by DeTar http://www.kansasbadman.com
Re: TTI headers Issue w/ #3 [Re: CH3NO2] #342888
06/16/09 11:06 PM
06/16/09 11:06 PM
Joined: Jan 2003
Posts: 12,431
Warren, MI
71TA Offline
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Warren, MI
I have the same headers but on Edelbrock heads and STILL tight.

Bottomline they are $$$ and still rust. UGH. NEXT TIME I will go with manifolds or SS.

WHO MAKES SS? I'd pay TWICE what I paid for the TTI's. I think XV makes em but not for torsion bar equiped Mopars.

Could just send these guys my set of dented-to-fit (by the bellhousing) TTI's to copy in SS!

http://www.stainlessheaders.com/customheaders


www.DetroitMuscleTechnologies.com Mopar body and heater box restoration gaskets
Re: TTI headers Issue w/ #3 [Re: 71TA] #342889
06/17/09 05:46 PM
06/17/09 05:46 PM
Joined: Jan 2007
Posts: 1,163
NORTHERN VA
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THESHAKERPROJECT Offline
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NORTHERN VA
I have the same TTI headers on my 71 Charger R/T 440 AND I have lots of clearance at the number 3 wire . I never burnt a boot anyware and I run the standard plugs. My TTI headers are dimpled already in that area so there is extra clearence. I have had them on the car for 8 years now with about 75 1/4 mile passes without ANY issues. I wonder if you got a very early set. I also run a Firecore set of wires (the set for stock manifolds ) and they fit good .

Re: TTI headers Issue w/ #3 [Re: 71TA] #342890
06/17/09 06:00 PM
06/17/09 06:00 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
Quote:


Could just send these guys my set of dented-to-fit (by the bellhousing) TTI's to copy in SS!

http://www.stainlessheaders.com/customheaders




That's a pretty bad azz company! I'll have to email them for a quote on a turbo manifold. hopefully it will be reasonable


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: TTI headers Issue w/ #3 [Re: HealthServices] #342891
06/17/09 06:44 PM
06/17/09 06:44 PM
Joined: Jan 2005
Posts: 1,647
IL
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71383beep Offline OP
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Well I went ahead and dimpled them.

What paint or selaer can i put on these to prevent rust, etc.

I stuck with the standard autolites. I tried a shorty, but I didn't like where the electrode ended up.

I can fit a sleeve on there now though.


'73 GK6 Challenger Rallye - 340 4-Speed
Re: TTI headers Issue w/ #3 [Re: 71TA] #342892
06/17/09 09:35 PM
06/17/09 09:35 PM
Joined: Jan 2003
Posts: 16,123
Grand Haven, MI
patrick Offline
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patrick  Offline
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Grand Haven, MI
Quote:

I have the same headers but on Edelbrock heads and STILL tight.

Bottomline they are $$$ and still rust. UGH. NEXT TIME I will go with manifolds or SS.

WHO MAKES SS? I'd pay TWICE what I paid for the TTI's. I think XV makes em but not for torsion bar equiped Mopars.

Could just send these guys my set of dented-to-fit (by the bellhousing) TTI's to copy in SS!

http://www.stainlessheaders.com/customheaders




for the price, I don't see why TTI's aren't made from 409 stainless. material cost isn't that much more than mild steel....


1976 Spinnaker White Plymouth Duster, /6 A833OD
1986 Silver/Twilight Blue Chrysler 5th Ave HotRod **SOLD!***
2011 Toxic Orange Dodge Charger R/T
2017 Grand Cherokee Overland
2014 Jeep Cherokee Latitude (holy crap, my daughter is driving)
Re: TTI headers Issue w/ #3 [Re: patrick] #342893
06/18/09 10:22 AM
06/18/09 10:22 AM
Joined: Jan 2003
Posts: 12,431
Warren, MI
71TA Offline
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71TA  Offline
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Warren, MI
Whats diff between 409SS and other types. Maybe I could ASK TTI if they can duplicate thier headers outta SS.

I'll contact them today.

Wonder what wall thickness?


www.DetroitMuscleTechnologies.com Mopar body and heater box restoration gaskets
Re: TTI headers Issue w/ #3 [Re: 71383beep] #342894
06/18/09 11:31 AM
06/18/09 11:31 AM
Joined: Feb 2007
Posts: 308
michigan
black64 Offline
enthusiast
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michigan
You might want to check out these made by accel to see if it would work. They have ceramic on the boots.

5300570-acc-9001c_w.jpg (39 downloads)
Re: TTI headers Issue w/ #3 [Re: 71TA] #342895
06/18/09 12:21 PM
06/18/09 12:21 PM
Joined: Jul 2003
Posts: 3,457
Newburgh, NY
Old_Moparz Offline
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Newburgh, NY
Quote:

I have the same headers but on Edelbrock heads and STILL tight.

Bottomline they are $$$ and still rust. UGH. NEXT TIME I will go with manifolds or SS.

WHO MAKES SS? I'd pay TWICE what I paid for the TTI's. I think XV makes em but not for torsion bar equiped Mopars.

Could just send these guys my set of dented-to-fit (by the bellhousing) TTI's to copy in SS!

http://www.stainlessheaders.com/customheaders





Thanks for posting that link, I've been hunting around for stainless on line & that website had never come up before.

Re: TTI headers Issue w/ #3 [Re: Old_Moparz] #342896
06/18/09 12:26 PM
06/18/09 12:26 PM
Joined: Jan 2003
Posts: 12,431
Warren, MI
71TA Offline
I Live Here
71TA  Offline
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Warren, MI
Let me know if you find out anything.


www.DetroitMuscleTechnologies.com Mopar body and heater box restoration gaskets
Re: TTI headers Issue w/ #3 [Re: 71TA] #342897
06/18/09 01:04 PM
06/18/09 01:04 PM
Joined: Jan 2003
Posts: 16,123
Grand Haven, MI
patrick Offline
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patrick  Offline
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Grand Haven, MI
Quote:

Whats diff between 409SS and other types. Maybe I could ASK TTI if they can duplicate thier headers outta SS.

I'll contact them today.

Wonder what wall thickness?




400 series stainless is magnetic. it gets it's corrosion resistance from high chromium content, IIRC. it has good workability, weldability. most OEM exhaust systems on cars since the late early 90's are 400 series stainless. the Y pipe on my 5th ave ('86) was 409, had a coat of surface corrosion on it, but still solid as a rock when I took it to the metal recyclers in '07...car spent it's life either in michigan or on the california shore, so it had a fair amount of salt exposure.

300 series stainless is non-magnetic, gets most of it's corrosion resistance from high nickel content. it's more expensive, can be polished, bends ok (not as good as 400 series), somewhat susceptible to thermal fatigue--cracks can develop in welds with lots of thermal cycling, much pricier than 400 series

granted it's not as pretty, but I prefer 400 series for exhaust work. it's cheaper and more resistant to thermal fatigue. it can be ceramic coated if you want it pretty.


1976 Spinnaker White Plymouth Duster, /6 A833OD
1986 Silver/Twilight Blue Chrysler 5th Ave HotRod **SOLD!***
2011 Toxic Orange Dodge Charger R/T
2017 Grand Cherokee Overland
2014 Jeep Cherokee Latitude (holy crap, my daughter is driving)
Re: TTI headers Issue w/ #3 [Re: 71383beep] #342898
06/18/09 01:12 PM
06/18/09 01:12 PM
Joined: Sep 2005
Posts: 6,516
Santa Cruz, California
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Lefty Offline
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I use these, but I'm not sure you can fit one in there. That's real tight. I'd be expecting TTI to do something to help. I have 2" Doug's on my 440 and the gap is larger than that.

http://cgi.ebay.com/ebaymotors/Set-of-8-...bayphotohosting


Re: TTI headers Issue w/ #3 [Re: 71TA] #342899
06/19/09 09:48 AM
06/19/09 09:48 AM
Joined: Jul 2003
Posts: 3,457
Newburgh, NY
Old_Moparz Offline
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Quote:

Let me know if you find out anything.





I sent an email yesterday asking the cost of a stainless set of headers & was told they'd be around $1300 for 304 SS, & $1100 for mild steel. Too much for my budget, but probably not out of line for custom work. I suppose if you had a car that nobody made headers at all for, it would be the way to go.

Re: TTI headers Issue w/ #3 [Re: 71383beep] #342900
06/19/09 10:53 PM
06/19/09 10:53 PM
Joined: Jul 2003
Posts: 12,129
Cleveland
sunroofgtx Offline
I Live Here
sunroofgtx  Offline
I Live Here

Joined: Jul 2003
Posts: 12,129
Cleveland
OK, did a little bit of research. Get the shorty plugs in the same heat range, and use this heatshield on a new set of FireCores !





Join the quickest team in motorsports. Team FireCore. CustomWiresets.com
Re: TTI headers Issue w/ #3 [Re: sunroofgtx] #342901
06/19/09 11:31 PM
06/19/09 11:31 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
I was wondering when you actually post a picture.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: TTI headers Issue w/ #3 [Re: HealthServices] #342902
06/20/09 12:14 AM
06/20/09 12:14 AM
Joined: Jan 2003
Posts: 70,126
Here
DirectSubjection Offline
Tacohead. The First and Only
DirectSubjection  Offline
Tacohead. The First and Only

Joined: Jan 2003
Posts: 70,126
Here
Wow - guess the angled plugs on my Edelbrocks really helped me there. Never knew.


Ride eternal, shiny and chrome
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