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Blue exhaust smoke when engine reaches max temp #3075958
09/10/22 12:39 AM
09/10/22 12:39 AM
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Franksville, WI
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g-man70 Offline OP
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I just installed Holley Sniper EFI, new aluminum intake, and headers on my 440 that has 750 miles on it. Engine fired right up, but when it gets to max temp 185-190, it starts blowing blue smoke from the exhaust. Any thoughts on what would cause this? There also appears to be oil dripping at the header collector flange. When I replaced the headers, I installed a fresh set of plugs and noticed that they had oil on them. I checked the PCV valve and it's good. I'm planning to do a compression check on all of the cylinders next but thought I'd check here the mean time.

Re: Blue exhaust smoke when engine reaches max temp [Re: g-man70] #3075961
09/10/22 01:32 AM
09/10/22 01:32 AM
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Sounds like you have a oil ring not sealing.
How many spark plugs are oily? which ones?


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Re: Blue exhaust smoke when engine reaches max temp [Re: g-man70] #3075968
09/10/22 02:32 AM
09/10/22 02:32 AM
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Should be performing a leak down test on it.

Re: Blue exhaust smoke when engine reaches max temp [Re: PhillyRag] #3076004
09/10/22 09:56 AM
09/10/22 09:56 AM
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Blue smoke from both banks or just one?


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Re: Blue exhaust smoke when engine reaches max temp [Re: 6PakBee] #3076012
09/10/22 10:49 AM
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it's blowing blue smoke from both sides.

I removed all plugs and each plug shows oil.

Cylinder compression test showed 119-129 between all cylinders.

I'll do a leak down test next.

Re: Blue exhaust smoke when engine reaches max temp [Re: g-man70] #3076013
09/10/22 11:03 AM
09/10/22 11:03 AM
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Intake manifold gasket leak.


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Re: Blue exhaust smoke when engine reaches max temp [Re: 6PakBee] #3076020
09/10/22 11:31 AM
09/10/22 11:31 AM
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Excessive blow bye pushing oil into the intake?

Re: Blue exhaust smoke when engine reaches max temp [Re: g-man70] #3076048
09/10/22 01:09 PM
09/10/22 01:09 PM
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Originally Posted by g-man70
I just installed Holley Sniper EFI, new aluminum intake, and headers on my 440 that has 750 miles on it. Engine fired right up, but when it gets to max temp 185-190, it starts blowing blue smoke from the exhaust. Any thoughts on what would cause this? There also appears to be oil dripping at the header collector flange. When I replaced the headers, I installed a fresh set of plugs and noticed that they had oil on them. I checked the PCV valve and it's good. I'm planning to do a compression check on all of the cylinders next but thought I'd check here the mean time.


Oil on the outside or on the inside of the the plug?

on a few or all 8

118-129 on compression seem a bit low depending on your combination?

Did you have this issue before? if not I would suspect the intake/ valley pan

I would also see how much blow-by the motor is putting out when hot at idle, and when throttling it
keep us posted

Re: Blue exhaust smoke when engine reaches max temp [Re: TJP] #3076058
09/10/22 01:56 PM
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Franksville, WI
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oil was on the inside of the plugs, on all 8

Last edited by g-man70; 09/10/22 01:57 PM.
Re: Blue exhaust smoke when engine reaches max temp [Re: g-man70] #3076086
09/10/22 04:34 PM
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I would remove the intake manifold and intake valley pan and then set the intake on the heads and use a set of feeler gauges to see how much clearance you have on all four corners between intake and the heads at the top and bottom of all four corners, write those clearances down and share them with us.
As already mentioned, you may have an issue with the valley and intake not sealing up tight against the heads allowing oil to be suck into the intake manifold runners from the cam valley and the intake valley pan shruggy scope:
I've had that issue more than once with both B and RB as well as 426 Hemi motors: whiney: shruggy The good news is it is fixable, and you may learn something new with this problem whistling grin wrench

BTW, fixing the oiling issue will help your motor make more POWER devil boogie grin

Last edited by Cab_Burge; 09/10/22 04:35 PM.

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Re: Blue exhaust smoke when engine reaches max temp [Re: Cab_Burge] #3076092
09/10/22 04:50 PM
09/10/22 04:50 PM
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Are you running a PCV system?

Re: Blue exhaust smoke when engine reaches max temp [Re: stumpy] #3076098
09/10/22 05:07 PM
09/10/22 05:07 PM
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yes, pcv valve is connected to a port on the carb.

Re: Blue exhaust smoke when engine reaches max temp [Re: Cab_Burge] #3076164
09/10/22 09:45 PM
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Originally Posted by Cab_Burge
I would remove the intake manifold and intake valley pan and then set the intake on the heads and use a set of feeler gauges to see how much clearance you have on all four corners between intake and the heads at the top and bottom of all four corners, write those clearances down and share them with us.
As already mentioned, you may have an issue with the valley and intake not sealing up tight against the heads allowing oil to be suck into the intake manifold runners from the cam valley and the intake valley pan shruggy scope:
I've had that issue more than once with both B and RB as well as 426 Hemi motors: whiney: shruggy The good news is it is fixable, and you may learn something new with this problem whistling grin wrench

BTW, fixing the oiling issue will help your motor make more POWER devil boogie grin


iagree

But your reported compression numbers still bother me. whistling

Might also do a kwik blow by check before pulling the intake. thumbs

Did the motor have this issue before the swap?

Re: Blue exhaust smoke when engine reaches max temp [Re: g-man70] #3076175
09/10/22 10:28 PM
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intake gasket !

Re: Blue exhaust smoke when engine reaches max temp [Re: calrobb2000] #3076183
09/10/22 11:03 PM
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Bad Intake gasket won't cause compression to be that weak. If anything oil in the cylinders should up the compression some.

Re: Blue exhaust smoke when engine reaches max temp [Re: stumpy] #3076191
09/10/22 11:35 PM
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With that much oil in every cylinder, where else can it be coming from? Oil dripping from the header collector flange, that is a LOT of oil. Can't be the valve guides. Unless there was some kind of gross assembly error, can't be the oil rings with an engine that only has 750 miles on it. The OP said he checked the PCV and it is functioning, so...... Without knowing what CR and cam the engine has, those compression numbers may not be out of line. Not everyone is running 13.5:1, LOL!


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Re: Blue exhaust smoke when engine reaches max temp [Re: 6PakBee] #3076208
09/11/22 12:44 AM
09/11/22 12:44 AM
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Franksville, WI
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When I installed the headers, I replaced the plugs and there was evidence of oil, but it didn't blow blue smoke like it does now.

I was told the motor was rebuilt to stock specs but the idle seems a bit rough for a stock cam. Another symptom is low vacuum, about 12-13 inhg at idle.

Here are some video links of it idling and a rev that shows some of the blue smoke.

Idle w/carb

Idle w/EFI

Quick Rev

Re: Blue exhaust smoke when engine reaches max temp [Re: stumpy] #3076211
09/11/22 01:20 AM
09/11/22 01:20 AM
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Any chance the rings are installed upside down?
THe vacuum is low, but is the needle steady?

Re: Blue exhaust smoke when engine reaches max temp [Re: g-man70] #3076216
09/11/22 02:17 AM
09/11/22 02:17 AM
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Originally Posted by g-man70
I just installed Holley Sniper EFI, new aluminum intake, and headers on my 440 that has 750 miles on it. Engine fired right up, but when it gets to max temp 185-190, it starts blowing blue smoke from the exhaust. Any thoughts on what would cause this? There also appears to be oil dripping at the header collector flange. When I replaced the headers, I installed a fresh set of plugs and noticed that they had oil on them. I checked the PCV valve and it's good. I'm planning to do a compression check on all of the cylinders next but thought I'd check here the mean time.


If you have 750 miles on the engine and didn't have the smoking issue to that point and you have it now AFTER you installed a new (different) intake manifold I would agree with those members that say "intake" gasket or something related to the new intake manifold. Can't see how headers would create an oil burning issue being downstream of the combustion chambers. Overly rich condition could foul (wet) the spark plugs but the exhaust would either be black or whiteish smoke not blue like oil smoke. All of the valve stem seals couldn't have gone bad at the same time and that can be checked by running it up in the RPM and quickly backing off and your rear-view mirror will let you know if they are bad. Did you just switch from a break-in oil to a full synthetic oil?

Re: Blue exhaust smoke when engine reaches max temp [Re: A12] #3076258
09/11/22 10:07 AM
09/11/22 10:07 AM
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Franksville, WI
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I'm still running the break-in oil.

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