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Voltage regulator ( 2 wire) #303603
04/30/09 10:29 AM
04/30/09 10:29 AM
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Long Island, New York
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Tony H Offline OP
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When these regulators fail... does the voltage at the battery usually go High?

My son says his radio clicks off then back on about every 9 seconds. I thought maybe there was an Over Voltage protection in the radio, not to mention he shuts the car off and has 15+ volts at the battery. We bought the 'inexpensive' regulator about two years ago..maybe it failed?


'75 CJ5 with all glass body and a 350 Chevy SB
'85 Chevy Stepside (the wife's)
'89 Volvo
All 100% maintained by me.
'70 valiant DD for my son
'74 Dart Swinger..Latest endeavor
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Re: Voltage regulator ( 2 wire) [Re: Tony H] #303604
04/30/09 11:04 AM
04/30/09 11:04 AM
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Niles , Ohio
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therocks Offline
oh wait.but hey.lets see.oh yeah.
therocks  Offline
oh wait.but hey.lets see.oh yeah.
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Sometimes they go discharge but I have seen them go high also.Check the ground.15 volts is high but not totally crazy.Whats the volts running at 2000 to 2500?Rocky


Chrysler Firepower
Re: Voltage regulator ( 2 wire) [Re: therocks] #303605
04/30/09 12:57 PM
04/30/09 12:57 PM

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They can fail either "off" or "on." Very first thing to do is jumper a nice big (no10 or bigger) or jumper cable, from the battery negative DIRECTLY to the regulator mount/ case/ and see if the voltage drops.

There are four things that can cause this:

bad regulator

bad (open/ poor) regulator to battery negative path (ground)

bad (poor) battery positive to regulator path. If the connections in this path cause a low voltage condition AT THE REGULATOR it will try to overcharge

In rare cases a bad battery

Take a meter, run the engine at "medium cruise" with the battery "up" and all accessories off. Then check again with a heavy load (lights, heater) on.

With your meter on volts, stab a probe DIRECTLY on the battery negative post, stab the other DIRECTLY onto the metal mount of the regulator. There should be VERY little voltage, not more than 2 or three TENTHS of a volt. If it's more than 1/2 volt, you need to improve the ground FOR SURE

Do the same thing with the positive path. Stab one probe directly onto the battery positive post, the other on the regulator ign terminal. Once again, you should see very little voltage. If you see anything approaching 1/2 volt or more, you have something poor in the positive path, IE the bulhead connector terminals, the connector on the ignition switch, the switch itself, etc, etc, etc, all the way back to the battery post itself.

Re: Voltage regulator ( 2 wire) #303606
04/30/09 01:48 PM
04/30/09 01:48 PM
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Long Island, New York
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Tony H Offline OP
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I think I got it. This was a phone call from my son so I was not there to 'Play'.
I was thinking that maybe one of the two wires (Green and Blue) had a bad connection. I told him to disconnect and reconnect. Same with the connector at the Regulator. It seemed to do the trick. My thought was; with one bad connection, the Alternator would be getting bad feedback and compensate by running hard to charge.
We did the Amp gauge bypass a year ago. and I made all new battery cables at that time.

Maybe a small wire from Regulator Case to Neg on battery would be a good idea


'75 CJ5 with all glass body and a 350 Chevy SB
'85 Chevy Stepside (the wife's)
'89 Volvo
All 100% maintained by me.
'70 valiant DD for my son
'74 Dart Swinger..Latest endeavor
http://home.lyse.net/brox/TonyPage4.html
Re: Voltage regulator ( 2 wire) [Re: Tony H] #303607
04/30/09 02:10 PM
04/30/09 02:10 PM
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Right Coast
Fabman Offline
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Interesting....
My situation is....High (15.5 to 15.8 volts) all the time.....at idle or higher RPM. I checked the ground on the VR...that's fine. seems like the only way to get the voltage down is to remove a ware ,.....

I also went ahead and pulled the cover off the unit and depressed the contacts above the coil....this dropped the voltage to 13 immediately.
No solutions yet....thinking about just switching out the VR.

I have the same voltage - 15.5 to 15.8 at the Battery, and the Alternator.....

I also checked the voltage at the sensing wire on the VR ....low RPM its at 6 volts higher RPM it drops to 2 volts......

Re: Voltage regulator ( 2 wire) [Re: Fabman] #303608
04/30/09 03:57 PM
04/30/09 03:57 PM

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Quote:

I checked the ground on the VR...that's fine. .




Please explain how you checked it


Quote:

seems like the only way to get the voltage down is to remove a ware ,....




I assume you mean either the field or ignition connection at the regulator.


Quote:


I have the same voltage - 15.5 to 15.8 at the Battery, and the Alternator.....




That reading is expected


Quote:

I also checked the voltage at the sensing wire on the VR ....low RPM its at 6 volts higher RPM it drops to 2 volts......




If you REALLY checked the IGNITION terminal of the regulator and you REALLY got that low voltage, then that might be the problem--the supply voltage from the ignition switch. So to clear this up, did you measure this at the FIELD connection or the IGN connection?

Re: Voltage regulator ( 2 wire) #303609
04/30/09 04:37 PM
04/30/09 04:37 PM
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Florida
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scratchnfotraction Offline
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and what yr and type of voltage reg ya got

if it the old points type,just get the solid state one,thats a good upgrade for them anyways and only about 10$

made my 68 Dart stop doing all kinds of crazy things with voltage and grounds


Last edited by scratchnfotraction; 04/30/09 04:43 PM.
Re: Voltage regulator ( 2 wire) #303610
04/30/09 09:14 PM
04/30/09 09:14 PM
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Right Coast
Fabman Offline
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Quote:

Quote:

I checked the ground on the VR...that's fine. .

Please explain how you checked it




I ran a seperate wire direct from the neg battery terminal to the case of the VR


Quote:

seems like the only way to get the voltage down is to remove a ware

I assume you mean either the field or ignition connection at the regulator. ,....




Pulled the double blue wire set.


Quote:


I have the same voltage - 15.5 to 15.8 at the Battery, and the Alternator

That reading is expected.....




I thought close to 16 volts was excesive....


Quote:

I also checked the voltage at the sensing wire on the VR ....low RPM its at 6 volts higher RPM it drops to 2 volts......




If you REALLY checked the IGNITION terminal of the regulator and you REALLY got that low voltage, then that might be the problem--the supply voltage from the ignition switch. So to clear this up, did you measure this at the FIELD connection or the IGN connection?




which is FIELD vs IGN ...??

Re: Voltage regulator ( 2 wire) [Re: scratchnfotraction] #303611
04/30/09 09:17 PM
04/30/09 09:17 PM
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Right Coast
Fabman Offline
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Quote:

and what yr and type of voltage reg ya got

if it the old points type,just get the solid state one,thats a good upgrade for them anyways and only about 10$

made my 68 Dart stop doing all kinds of crazy things with voltage and grounds






The car is a 67 GTX w/ a newer pointless Distributor...
The VR is a newer unit...about 2.5" x 3.5".....black cover...

Re: Voltage regulator ( 2 wire) [Re: Fabman] #303612
04/30/09 09:27 PM
04/30/09 09:27 PM
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Lincoln Nebraska
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RapidRobert Offline
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Quote:

I also checked the voltage at the sensing wire on the VR ....low RPM its at 6 volts higher RPM it drops to 2 volts.


had to have been at the field & on the black cover it will have "ign" on one end and "fld" on the other end.


live every 24 hour block of time like it's your last day on earth
Re: Voltage regulator ( 2 wire) [Re: RapidRobert] #303613
05/01/09 01:12 AM
05/01/09 01:12 AM

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Quote:

Quote:

I also checked the voltage at the sensing wire on the VR ....low RPM its at 6 volts higher RPM it drops to 2 volts.


had to have been at the field & on the black cover it will have "ign" on one end and "fld" on the other end.




Right, WE ARE working on a 69/ earlier regulator, right?

The field and ignition should be marked.

MEASURE THE VOLTAGE from the ign to the pattery positive. Should be VERY low, the less the better

The 15-16 volts I said "was expected" means "under the circumstances. IF the battery is overcharging, then of course they will be both high, and close to the same

Re: Voltage regulator ( 2 wire) #303614
05/01/09 09:13 AM
05/01/09 09:13 AM
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Right Coast
Fabman Offline
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Quote:

Quote:

Quote:

I also checked the voltage at the sensing wire on the VR ....low RPM its at 6 volts higher RPM it drops to 2 volts.


had to have been at the field & on the black cover it will have "ign" on one end and "fld" on the other end.




Right, WE ARE working on a 69/ earlier regulator, right?

The field and ignition should be marked.

MEASURE THE VOLTAGE from the ign to the pattery positive. Should be VERY low, the less the better

The 15-16 volts I said "was expected" means "under the circumstances. IF the battery is overcharging, then of course they will be both high, and close to the same




The VR is a Black Cased Unit - Looks brand new - no markings. I put the test lead on the Green Wire.

Yes - Pre 69 ---Its a 67 GTX

and - If the system was working correctly - what "Should" I see for voltage - at Idle vs Higher Rpm....







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