440/512 detonation, run-on and oil consumption
#2507232
06/11/18 08:40 PM
06/11/18 08:40 PM
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Joined: Jan 2007
Posts: 401 Norway
General 68
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Working on a 440/512, Stage 5 iron heads, 284 purple shaft hyd. cam, Holley 850, Indy intake, MSD ignition w/o vacuum advance (18 + 18 degrees all in by 2500 rpm), Champion J12's. Don't know comp ratio but said to be 10:1.
Engine had a oil consumption problem so the old teflon valve seals that appaired to be the issue was changed to Viton seals. Ran through a couple of tanks of gas without any change in oil level. Then pulled the old 160F thermostat and put in a new 180F as the 160 had been messed with by drilling 5 holes almost 1/4 big in it. Apprently to increase flow and/or keep the temps down.
After that the car was run three times with a total about 50 miles, Outside temps in the 80's, and we experienced run-on a couple of times when stopping the engine. It now pings under load around 3k (let off imidently) and the oil level was down 1/4 on the dip stick.
Pulled the plugs and five were quite black and had oil in the threads, one were black and dry and number 5 and 8 were light grey and dry. Wonder why two plugs are light grey.
Noticed the idle oil pressure creeped down to 15 psi when hot. 10/40 dino. Was a little higher with the drilled 160F stat. Gets back to 55psi when reved a little.
Wonder what is going on here!? So many things changed when changing the thermostat: Run-on, detonation and oil consumption. Is it just running too hot making the oil too thin and heating the combustion chambers to the point where it pings and runs on? No temp gauge on the car but it doesn't overheat. Thermal fan clutch, 7 blade fan, alu radiator with shroud. Sure could put back the 160 stat and see what happens but would like to shine a light on things as it should run fine with a 180 stat.
Last edited by General 68; 06/11/18 08:41 PM.
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Re: 440/512 detonation, run-on and oil consumption
[Re: krautrock]
#2507407
06/12/18 05:38 AM
06/12/18 05:38 AM
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Joined: Jan 2007
Posts: 401 Norway
General 68
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The J12 plugs might bee too hot for this combo. I sealed thw intake with double paper gaskets when the valve seals were changes. Port matches thw intake, valley pan and gaskets to the hesds and then there was not much ledt of the gasket and valley pan. Might have oil getting through there. Checking that first. Valve seals are positive seals - Viton. Absolutely no oil consumption the firs couple of tanks. Then 1/4 down on thw stick in a fes miles. Can it just be an internal oil leak causing detonation?
Last edited by General 68; 06/12/18 05:39 AM.
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Re: 440/512 detonation, run-on and oil consumption
[Re: lewtot184]
#2507642
06/12/18 07:31 PM
06/12/18 07:31 PM
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Joined: Jan 2007
Posts: 401 Norway
General 68
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Update: Pulled pcv hose: Has fresh oil in it. Pulled pcv valve: Rattles but is wide open. One can suck or blow all one can through it without feeling any restrictions - also when tilted to the position it sits in when mounted. Then give it a little "bump" and it restricts but will open fully when sucktion is introdused and stay open.
Pulled carb from the dual plan intake to see small puddles of fresh oil in the grooves at the bottom of the plenum - most in the lower half.
Intake is shaped so that the runners for cylinder 5 and 8 are higher than the other two pointing to the back. These were the ones that had the dry, light gray plugs. The two high runners pointing forward goes to the two plugs who was black but dry (only some oil in the threads). All 4 low runners leads to the oily plugs.
Conclution is that the pcv got stuck wide open letting oil get sucked into the engine and oiling the plugs with the lowest runners. This caused the oil consumption. Open pcv caused a lean condition wich leads to more heat and causes detonation and run-on. Oil introdused to the combustion may have contributed to the detonation problem. The two light gray plugs are the only two that - because of the position of the intake runners- did not get oil fouled and can be "read". Those two show the lean condition.
Agree? Please feel free to comment!
I have a couple of "known to be good" pcv vales so next is to put one in, reassemble the rest and give it a try.
Last edited by General 68; 06/12/18 07:34 PM.
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Re: 440/512 detonation, run-on and oil consumption
[Re: General 68]
#2507667
06/12/18 08:49 PM
06/12/18 08:49 PM
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Joined: Feb 2010
Posts: 18,493 Granite Bay CA
Kern Dog
Striving for excellence
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Striving for excellence
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Granite Bay CA
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The PCV is always wide open if there is any vacuum in the engine. The most vacuum is at idle. You will feel no restriction in it because as soon as vacuum is applied through suction, it opens. Some people refer to the PCV system as a "Controlled vacuum leak". If you say it rattles but the valve never fully closes, that is a different matter. Oil in the chambers does contribute to detonation though. I don't recall seeing any compression test results. Through all of the things that I tried, lowering compression made the immediate difference. I had cylinder #s as high as 195.at one point, A guy at FABO suggested a Lunati cam with some rowdy specs...I installed it and oddly, the numbers went UP on average 3 PSI per hole. The switch to .075 thick head gaskets dropped the CR about 7/8 of a point and the car didn't knock anymore. The cranking PSI went to 170. Plenty of people suggested to tear down the engine and install dished pistons set to a zero deck. In truth, that is a better way to go but I was too bull headed to do it. Looking at it now, am probably leaving power "on the table" with the way the engine is currently. If I get a sudden spark of motivation, I may back pedal and rebuild the engine the "right" way. Back on topic: You could plug the PCV inlet and stuff a breather in the valve cover and drive around to see if it makes a difference.
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Re: 440/512 detonation, run-on and oil consumption
[Re: General 68]
#2507681
06/12/18 09:11 PM
06/12/18 09:11 PM
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Joined: Mar 2003
Posts: 4,848 Memphis
HemiRick
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If the intake gaskets are leaking this will also cause oily intake.....
Take care, Rick 68 Coronet R/T 440 & 68 Charger 528 Hemi,and 5 Challengers! 6 cyl, 318, 360, 383, 451
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Re: 440/512 detonation, run-on and oil consumption
[Re: Spaceman Spiff]
#2507822
06/13/18 08:44 AM
06/13/18 08:44 AM
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Joined: Jan 2007
Posts: 401 Norway
General 68
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Well, pcv definetly hangs open. Needs to be hit or shaked to respond but will stay open at next try. Like having a broken spring. Not anything like the others I have. Oil in the pcv hose and intake plenum don't come from a leaking intake gasket. The two readable plugs shows a lean condition and are serving the upper rear runners where there is no oil. Valve cover has a baffle under pcv port. I can' tell how good it performs, but I know for sure the car just ran through two tanks of gas without any oil consumption. Testing a new valve before pulling intake or doing any pressure tests.
Last edited by General 68; 06/13/18 08:49 AM.
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Re: 440/512 detonation, run-on and oil consumption
[Re: General 68]
#2507964
06/13/18 03:19 PM
06/13/18 03:19 PM
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Joined: Jan 2003
Posts: 16,376
dogdays
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I Live Here
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It sounds like you're on the right track.
Contrary to what some think, the PCV valve flows very little at high vacuum and flow increases as the load increases and vacuum decreases.
From Wikipedia: The PCV valve is a variable orifice that controls the flow of crankcase fumes, admixed with fresh air admitted to the crankcase by the breather, into the intake tract. With no manifold vacuum, a restrictor—generally a cone or ball—is held by a light spring in a position exposing the full size of the valve's orifice to the intake manifold. With the engine running, the restrictor is drawn towards the orifice by manifold vacuum, restricting the opening proportionate to the level of engine vacuum vs. spring tension. At idle, manifold vacuum is high, but a large amount of extra air would amount to a vacuum leak, causing the engine to run too lean and/or too fast. So at high manifold vacuum, the PCV valve allows only a low flow rate. This is in accordance with the low volume of crankcase fumes generated at low engine speeds. At higher engine speeds, with less manifold vacuum, the PCV valve permits a greater flow rate to keep up with the greater volume of crankcase fumes; because of the higher engine speed, a greater amount of "extra" air via the PCV system can be tolerated without upsetting the engine's running. At full throttle, very little manifold vacuum is present, so there is little flow through the PCV valve. However, this is the condition under which the maximum volume of crankcase gas is present. Most of it escapes under its own pressure via the crankcase breather, flowing into the engine's intake tract via the air cleaner.
It's similar to the vacuum secondaries on a Holley 4160.
R.
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Re: 440/512 detonation, run-on and oil consumption
[Re: General 68]
#2508052
06/13/18 06:16 PM
06/13/18 06:16 PM
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Joined: Jan 2003
Posts: 3,575 The Netherlands
BigBlockMopar
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master
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I've installed a clear canister in the line between PCV valvecover and intake to try and seperate the oil from the ventilated air. On my previous (318) engine, the canister filled up with white sludge in a matter of a 2-3 weeks, during colder weather. Now the current 360's leaks much less oil The canister is the one from a mighty-vac brakebleed unit. 'Mighty' handy for this purpose as well. I modified it with a rubber 'downtube' on the incoming charge that reaches all the way to the bottom to prevent any oilspatter still making it up into the intake.
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Re: 440/512 detonation, run-on and oil consumption
[Re: General 68]
#2515890
07/01/18 02:59 PM
07/01/18 02:59 PM
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Joined: Aug 2003
Posts: 43,232 Bend,OR USA
Cab_Burge
I Win
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I Win
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Posts: 43,232
Bend,OR USA
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On your deal with iron heads and 10.0 to 1 + compression ratio the pinging can cause the rings to stick in the ring lands which can lead to oil consumption What altitude(in feet please) do you drive your car at? I would do a compression and or leak down test to see if all the cylinders test the same, oil on the plugs is a way to start pinging also I like my plugs to be dry and white to barely light brown To hot of the heat range on the plugs will make them look grey On your motor with iron heads try using some RJ10YC or colder, Autolite 3922 or 3921 Please let us know your results
Last edited by Cab_Burge; 07/01/18 03:00 PM.
Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
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