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Anybody restore an E body dimmer switch? #2022052
02/29/16 08:09 PM
02/29/16 08:09 PM
Joined: May 2005
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Florida
BDW Offline OP
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I'd like to get my dimmer switch working, 70'Challenger.
Anybody done this themselves successfully?

And before its suggested I use a site sponsor, I refuse to pay $180+ for a switch.

Last edited by cnxt; 02/29/16 08:10 PM.
Re: Anybody restore an E body dimmer switch? [Re: BDW] #2022111
02/29/16 09:27 PM
02/29/16 09:27 PM
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Oklahoma City OK
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I bought mine at napa for $12.00.

Re: Anybody restore an E body dimmer switch? [Re: BDW] #2022118
02/29/16 09:36 PM
02/29/16 09:36 PM
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1970A66 Offline
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Are you talking the dash dimmer or the floor (headlight) dimmer?

I assume you mean the dash dimmer. I have successfully restored both and would be happy to share once I know which one.

Re: Anybody restore an E body dimmer switch? [Re: BDW] #2022130
02/29/16 09:53 PM
02/29/16 09:53 PM
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Yes, I'm interested in the dash dimmer that controls the lights to the instrument panel.

Re: Anybody restore an E body dimmer switch? [Re: BDW] #2022153
02/29/16 10:23 PM
02/29/16 10:23 PM
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1970A66 Offline
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They are easy to restore is you are handy with that sort of thing and can solder well.

The biggest issue is corrosion that leads to bad connections.
The internal electrical connections are accomplished via brass rivets and these tarnish/corrode leading to resistive connections.
What I have done successfully is to take the dimmer apart, run a small brass wire brush over each rivet until they are shiny (so they will take solder), then flow solder over the rivet head and surrounding metal.

Before you start, if you were to take an ohm meter and read the resistance through the riveted connections, you will see higher then normal readings. After soldering you will see less than half an ohm which is your goal.
The contact that turns on your dome light touches the case (ground) when you turn the knob. Clean this contact with an emery board (nail file) just enough for a shiny contact. Measure that with an ohm meter to verify less than half an ohm to ground.

Also clean the rehostat winding if dirty and the contacts that ride on it.

Then ideally use this spray to clean and protect it all:

http://www.amazon.com/CAIG-DeOxit-Cleaning-Solution-Spray/dp/B0002BBV4G

This stuff is considered the best.

To get the dimmer apart, there is a push on sheet metal nut/clip on the center shaft (on the back side) pry this off.
It may not be usable afterwards but I replaced it with a small C-clip as I recall.

Spend some time before tearing into it and understand how it works, take ohm readings etc.

Re: Anybody restore an E body dimmer switch? [Re: BDW] #2022170
02/29/16 10:38 PM
02/29/16 10:38 PM
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1970A66 Offline
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You don't need to remove the rheostat coil !!!!

Exploded view:

http://www.ebay.com/itm/Plymouth-Barracuda-Dodge-Challenger-Dash-Dimmer-Switch-Rebuild-Service-/252182577137?fits=Model%3AChallenger&hash=item3ab740bff1:g:rPUAAMXQKQhRG-a9&vxp=mtr

Re: Anybody restore an E body dimmer switch? [Re: BDW] #2022910
03/02/16 12:24 AM
03/02/16 12:24 AM
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Good info A66, appreciate the help.
I got most of it working, only remaining issue is the rheostat coil to center contact is corroded. I'm not sure how to remove/clean/replace this connection.

Any ideas?

Re: Anybody restore an E body dimmer switch? [Re: BDW] #2023569
03/03/16 12:52 AM
03/03/16 12:52 AM
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1970A66 Offline
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You saying it's bad where the center contact ring contacts the rheostat coil end?

I guess I'd try chemical cleaning:

http://www.dodgecharger.com/forum/index.php/topic,70039.0.html

Vinegar and salt works great but you must rinse well as stated in post #6...... "Flushing out with water then treating by spraying alcohol in the connector is giving a stable finish, my reading up proved you need to halt the posses or the copper will corrode (oxidize) even faster drying out."

Last edited by 1970A66; 03/03/16 01:08 AM.






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