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Milling 452 casting BB heads - how low can you go?? #197867
01/19/09 10:24 AM
01/19/09 10:24 AM
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Chicago, IL
TonyS451 Offline OP
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Is it possible to safely mill a 452 casting down to 75cc (from 88cc)? Going on a mild street engine that needs a big compresion boost. BTW, I have the 452's already and want to spend as little as possible on this engine. So switching heads is not what I'm looking into right now. Thanks


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Re: Milling 452 casting BB heads - how low can you go?? [Re: TonyS451] #197868
01/19/09 10:33 AM
01/19/09 10:33 AM
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florida
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74fldart Offline
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florida
i milled some 346s (which is pretty much the same head as a 452 except for changes in the ports ) .055 a few years back and they ccd out at 76cc. i had no problems with them running them on the street for 4 or 5 years until i sold the car. the engine did run a lot better after doing that and a mild home port job. keep in mind that the intake side will need to be milled also.

Re: Milling 452 casting BB heads - how low can you go?? [Re: 74fldart] #197869
01/19/09 10:59 AM
01/19/09 10:59 AM
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Manitoba, Canada
DaytonaTurbo Offline
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I had a thread on this a couple years ago, and there's a few guys who've milled them as much as .10-.120. That creates other issues such as pushrod length being too long and needing to mill the intake flange of the heads a lot, valley pan not fitting as well, etc. It is doable though. Also they say when you mill them that far the stock heads become a lot more crack prone.

Re: Milling 452 casting BB heads - how low can you go?? [Re: DaytonaTurbo] #197870
01/19/09 01:30 PM
01/19/09 01:30 PM
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Central NC
gch Offline
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I angle milled my 346 heads to 78cc.I would have gone farther if not for the piston hitting the head.By angle milling instead of flat milling you are removing the most metal from the lower(outside)part of the head.I have no issues with pushrods or intake sealing and did not touch the intake side of the head or the intake itself.

Re: Milling 452 casting BB heads - how low can you go?? [Re: gch] #197871
01/19/09 02:05 PM
01/19/09 02:05 PM
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nielsville, minn.
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quickd100 Offline
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The factory says max is .060, that should get you close. I've personally milled a set .100 without a problem. After .060 though you increase the chance of the heads cracking, so no guarentees. Dave

Re: Milling 452 casting BB heads - how low can you go?? [Re: quickd100] #197872
01/19/09 02:11 PM
01/19/09 02:11 PM
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Texas
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ChevyTS Offline
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60 off the chamber side 74 off the intake side will bring a late 440 from 8.2 to 9.7 perr mopar performance . You will have to shim stock rockers though.


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Re: Milling 452 casting BB heads - how low can you go?? [Re: ChevyTS] #197873
01/19/09 03:08 PM
01/19/09 03:08 PM
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Woodinville, WA
Viol8r Offline
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I went .050" on some 452's, put me at 74cc. Runs great, right around 9.8:1 with stock flat tops.

Re: Milling 452 casting BB heads - how low can you go?? [Re: gch] #197874
01/19/09 04:13 PM
01/19/09 04:13 PM
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Kalispell Mt.
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HotRodDave Offline
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Quote:

I angle milled my 346 heads to 78cc.I would have gone farther if not for the piston hitting the head.By angle milling instead of flat milling you are removing the most metal from the lower(outside)part of the head.I have no issues with pushrods or intake sealing and did not touch the intake side of the head or the intake itself.




If you didn't need the intake side milled your machinist definately did not angle mill the heads, also when angle milling the bolt heads will not sit flat on the head, if it is angle mille enough then the bolts will not even start in the holes because the bolt can not go straight in. If the intake was not milled you will end up with vacume leaks on the intake to head mateing surface unless you put a ton of silicone or something on it in that case it will leak soon. Doing angle milling the right way is very involved and not cheap.


I am not causing global warming, I am just trying to hold off a impending Ice Age!



Re: Milling 452 casting BB heads - how low can you go?? [Re: HotRodDave] #197875
01/19/09 04:23 PM
01/19/09 04:23 PM
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Lincoln Nebraska
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RapidRobert Offline
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Lincoln Nebraska
My welder wanted to try to weld up the open chambers in a set of my 906's then mill em flat.


live every 24 hour block of time like it's your last day on earth
Re: Milling 452 casting BB heads - how low can you go?? [Re: RapidRobert] #197876
01/19/09 04:30 PM
01/19/09 04:30 PM
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Kalispell Mt.
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HotRodDave Offline
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Speed o motive used to do that.


I am not causing global warming, I am just trying to hold off a impending Ice Age!



Re: Milling 452 casting BB heads - how low can you go?? [Re: HotRodDave] #197877
01/19/09 05:00 PM
01/19/09 05:00 PM
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Lincoln Nebraska
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RapidRobert Offline
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Thanks for the vote of confidence, I may have him go ahead. He owes me some labor time so I might as well take it out in trade this way


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Re: Milling 452 casting BB heads - how low can you go?? [Re: RapidRobert] #197878
01/19/09 05:29 PM
01/19/09 05:29 PM
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Ontario, Canada
Dodgem Offline
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Quote:

My welder wanted to try to weld up the open chambers in a set of my 906's then mill em flat.




There was someone doing that once (in CA I think) I was going to look into it but along come aluminum heads. I once had .110 off a set of 906 made them closed chamber. cracked after a few years up in the bowls ends up my porting left it 1/16th thick and a small crack opened up!

Re: Milling 452 casting BB heads - how low can you go?? [Re: Dodgem] #197879
01/19/09 05:31 PM
01/19/09 05:31 PM
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Ontario, Canada
Dodgem Offline
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Course if i read one more post I'd seen who it was! LOL!!!
But they are on CA right??!|LOL!!

Re: Milling 452 casting BB heads - how low can you go?? [Re: Dodgem] #197880
01/19/09 05:41 PM
01/19/09 05:41 PM
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Lincoln Nebraska
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RapidRobert Offline
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it's not your fault, those Canadian winters tend to numb the brain a bit dont they . Sorry couldn't resist


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Re: Milling 452 casting BB heads - how low can you go?? [Re: ChevyTS] #197881
01/19/09 06:59 PM
01/19/09 06:59 PM
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U.S.S.A.
JohnRR Offline
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Quote:

60 off the chamber side 74 off the intake side will bring a late 440 from 8.2 to 9.7 perr mopar performance . You will have to shim stock rockers though.




shimming the rockers is not the correct way to make up for aggressive head milling , the shims are for correcting incorrect rocker geometry

Re: Milling 452 casting BB heads - how low can you go?? [Re: HotRodDave] #197882
01/19/09 08:40 PM
01/19/09 08:40 PM
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Posts: 3,142
Central NC
gch Offline
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Quote:

Quote:

I angle milled my 346 heads to 78cc.I would have gone farther if not for the piston hitting the head.By angle milling instead of flat milling you are removing the most metal from the lower(outside)part of the head.I have no issues with pushrods or intake sealing and did not touch the intake side of the head or the intake itself.




If you didn't need the intake side milled your machinist definately did not angle mill the heads, also when angle milling the bolt heads will not sit flat on the head, if it is angle mille enough then the bolts will not even start in the holes because the bolt can not go straight in. If the intake was not milled you will end up with vacume leaks on the intake to head mateing surface unless you put a ton of silicone or something on it in that case it will leak soon. Doing angle milling the right way is very involved and not cheap.



I'm no engine builder or machinist for that matter.All I can tell you is he angle milled the heads and I have not had to do anything extra or fancy and it all works and fits fine.I have changed intakes on the motor and had no problems with alignment or starting bolt holes.I do seem to remember him saying something about spotfacing the bolt holes.Make any sense
He is an excellent engine buider and drag racer as well.

Re: Milling 452 casting BB heads - how low can you go?? [Re: gch] #197883
01/19/09 09:10 PM
01/19/09 09:10 PM
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Posts: 576
Texas
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ChevyTS Offline
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Texas
See if you can find out how he milled the heads exactly. That would good info to have. I have angel milled a few sets and it is no easy chore.


T & K Performance
Re: Milling 452 casting BB heads - how low can you go?? [Re: ChevyTS] #197884
01/19/09 09:17 PM
01/19/09 09:17 PM
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Texas
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ChevyTS Offline
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Texas
The set I have is 60 cc.

4959561-trackpics061.jpg (502 downloads)

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Re: Milling 452 casting BB heads - how low can you go?? [Re: ChevyTS] #197885
01/20/09 12:05 AM
01/20/09 12:05 AM
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Balt. Md
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383man Offline
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Tony I milled the 452's .060 that were on the 383 that was in my boys Dart a few years ago. I also milled the intake side about the same amout. I had no issue's at all and everything fit fine with no leaks. I also milled the 906's on the 440 in my 63 .060 and I can tell you the chamber's went from .085 to .090 deep to .025 to .030 deep. I also had the intake sides milled and they fit fine. No leaks yet. I myself dont like to go much more then .060 as then it starts getting into fitting problems. Course when cash is tight we have to find cheap ways to raise the comp. This pic is after I had my 906's milled .060. Ron


Last edited by 383man; 01/20/09 12:08 AM.
Re: Milling 452 casting BB heads - how low can you go?? [Re: 383man] #197886
01/22/09 01:27 AM
01/22/09 01:27 AM
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dogdays Offline
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So what is the price to get 0.060 milled off two heads and 0.074 or whatever milled off the two port faces? When I checked years ago the price was comparable to a new set of pistons.

R.

Re: Milling 452 casting BB heads - how low can you go?? [Re: dogdays] #197887
01/22/09 06:18 AM
01/22/09 06:18 AM
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Texas
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ChevyTS Offline
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Texas
100.00 bucks.


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Re: Milling 452 casting BB heads - how low can you go?? [Re: Dodgem] #197888
01/22/09 09:36 AM
01/22/09 09:36 AM
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Posts: 5,746
Ontario, Canada
Dodgem Offline
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Ontario, Canada
One thing that gets missed in milling is that we Or many of us go from a stock .022 steel shim gasket that would have been on stock to fel pro type composition (way better)which are about .038 so we have found in the past .060/.045 (or .066 / .050)is a good mill combo. the thicker gasket makes it like your starting out with the deck face .016 thicker

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