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Changing bulkhead connector-no fun at all #1937092
10/23/15 12:55 AM
10/23/15 12:55 AM
Joined: Jan 2009
Posts: 228
FL
HelleOnWheels Offline OP
enthusiast
HelleOnWheels  Offline OP
enthusiast

Joined: Jan 2009
Posts: 228
FL
So I've read just about every single post on here about changing bulkhead, cleaning connectors, soldering techniques etc. I've learned a lot and felt very prepared. What I was not expecting was the dash harness to only reach out just under the steering column which means I am taking each connector out, cleaning it and re-installing it into the new bulkhead......all while laying on my side reaching up under the column. I need to do some yoga to get in this position!!!!

This should be interesting. Now let's just hope I put each wire back in the right slot.

Stay tuned for the likely questions that are going to be coming your way!!!!

Re: Changing bulkhead connector-no fun at all [Re: HelleOnWheels] #1937099
10/23/15 01:09 AM
10/23/15 01:09 AM
Joined: Aug 2005
Posts: 6,003
Salem
Grizzly Offline
Moparts Proctologist
Grizzly  Offline
Moparts Proctologist

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Salem
I would un-bolt the seat and get it out of there. Takes about 10 minutes to do.


Mo' Farts

Moderated by "tbagger".
Re: Changing bulkhead connector-no fun at all [Re: Grizzly] #1937110
10/23/15 01:39 AM
10/23/15 01:39 AM
Joined: Jan 2009
Posts: 228
FL
HelleOnWheels Offline OP
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HelleOnWheels  Offline OP
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FL
Originally Posted By Grizzly
I would un-bolt the seat and get it out of there. Takes about 10 minutes to do.


I had this exact thought after finishing the first wire....seat coming out tomorrow night.....who knows....maybe I'll find some loose change or something else exciting under there

Re: Changing bulkhead connector-no fun at all [Re: HelleOnWheels] #1937125
10/23/15 02:40 AM
10/23/15 02:40 AM
Joined: Mar 2003
Posts: 18,678
Fresno, CA
Jim_Lusk Offline
I Live Here
Jim_Lusk  Offline
I Live Here

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Posts: 18,678
Fresno, CA
Last one I did (quite a few years ago) I pulled the dash harness OUT of the car and did the connectors one at a time sitting on the floor...I'd NEVER do it with the harness still in the car.

Re: Changing bulkhead connector-no fun at all [Re: Jim_Lusk] #1937164
10/23/15 08:51 AM
10/23/15 08:51 AM
Joined: Oct 2003
Posts: 1,244
Eastern,NC
6
68GTS383 Offline
pro stock
68GTS383  Offline
pro stock
6

Joined: Oct 2003
Posts: 1,244
Eastern,NC
I agree about pulling it out for better access. Make a tool like a small screw driver and insert it on the backside of the female connectors in the bulkhead connector.Yhere is a small tab in there that holds the female connector in the bulkhead.I have. changed several over the years.Time consuming but not that difficult.

Last edited by 68GTS383; 10/23/15 08:53 AM.
Re: Changing bulkhead connector-no fun at all [Re: HelleOnWheels] #1937181
10/23/15 10:11 AM
10/23/15 10:11 AM
Joined: Jan 2009
Posts: 228
FL
HelleOnWheels Offline OP
enthusiast
HelleOnWheels  Offline OP
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Joined: Jan 2009
Posts: 228
FL
Yeah it doesn't seem like it is hard work just tedious. I can see how pulling the dash harness out would make changing the connector easier but I really don't want to add more work of removing and reinstalling dash harness. Once my connector is done, I have to re wire the entire engine bay with a new harness. Also changing battery cables, ground straps etc all at this same time. It's a 67 440 but I am upgrading it with the dual field alternator and 70's style regulator. Also think I shouldndonthe ammeter bypass while I have it all apart.

Re: Changing bulkhead connector-no fun at all [Re: HelleOnWheels] #1937316
10/23/15 03:07 PM
10/23/15 03:07 PM
Joined: Aug 2005
Posts: 6,003
Salem
Grizzly Offline
Moparts Proctologist
Grizzly  Offline
Moparts Proctologist

Joined: Aug 2005
Posts: 6,003
Salem
Originally Posted By HelleOnWheels
Originally Posted By Grizzly
I would un-bolt the seat and get it out of there. Takes about 10 minutes to do.


I had this exact thought after finishing the first wire....seat coming out tomorrow night.....who knows....maybe I'll find some loose change or something else exciting under there


I'll have to start charging for all these clever ideas I have, let's go 50/50 on whatever turns up and for the moral support I'm providing over here too. thumbs laugh2


Mo' Farts

Moderated by "tbagger".
Re: Changing bulkhead connector-no fun at all [Re: Grizzly] #1937392
10/23/15 05:18 PM
10/23/15 05:18 PM
Joined: Jan 2004
Posts: 9,066
Eugene, Oregon
M
minivan Offline
master
minivan  Offline
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M

Joined: Jan 2004
Posts: 9,066
Eugene, Oregon
Some pics to help...LOL

DSCF0158.JPGDSCF0160.JPG
Re: Changing bulkhead connector-no fun at all [Re: Jim_Lusk] #1939457
10/27/15 03:30 AM
10/27/15 03:30 AM
Joined: Mar 2003
Posts: 9,099
Rogue River, OR
Jeremiah Offline
master
Jeremiah  Offline
master

Joined: Mar 2003
Posts: 9,099
Rogue River, OR
Originally Posted By Jim_Lusk
Last one I did (quite a few years ago) I pulled the dash harness OUT of the car and did the connectors one at a time sitting on the floor...I'd NEVER do it with the harness still in the car.


Give the man a cigar. This would be my method as well.







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