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BRAKE ISSUE / PART 2 ? #1661945
08/21/14 01:44 PM
08/21/14 01:44 PM
Joined: Jan 2003
Posts: 10,647
S.E.Ohio
Magnumguy Offline OP
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Magnumguy  Offline OP
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Some time back, I repurchases a low mileage 78 Magnum (long story).

Previous owner had issues w/the calipers locking up, so figuring that the calipers were aged and had the original phenolic? pistons, they'd need changed. So... I changed the calipers, hydraulic lines, and pads. Road testing and they keep not releasing, last trip out and it did so again. I did have a hard time bleeding these for some reason. Now, that they're bled they're sticking or hanging up. I re-inspected the calipers and appear to be free moving.

Would the master cylinder cause this or should I remove/replace the proportioning valve? Oh, the rears work just fine BTW.

Thoughts


"Multiple Magnum owner since 1978!!"


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Re: BRAKE ISSUE / PART 2 ? [Re: Magnumguy] #1661946
08/21/14 02:15 PM
08/21/14 02:15 PM
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Lincoln Nebraska
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RapidRobert Offline
Circle Track
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booster pushrod round nub clearance to bottom of MC rear piston "thimble" correct (~.020" or so). EDIT you could unbolt the MC and pull it forward a bit & insert some spacers between MC and booster to space it forward then bolt it back snug & that'll quickly tell you if the pushrod was preloading the piston. Not sure how far to space it, I'd wing it & see how it goes

Last edited by RapidRobert; 08/22/14 10:20 PM.

live every 24 hour block of time like it's your last day on earth
Re: BRAKE ISSUE / PART 2 ? [Re: RapidRobert] #1661947
08/23/14 12:38 AM
08/23/14 12:38 AM
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Marlboro, NY, USA
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Rick_Ehrenberg Offline
top fuel
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Quote:

booster pushrod round nub clearance to bottom of MC rear piston "thimble" correct (~.020" or so). EDIT you could unbolt the MC and pull it forward a bit & insert some spacers between MC and booster to space it forward then bolt it back snug & that'll quickly tell you if the pushrod was preloading the piston. Not sure how far to space it, I'd wing it & see how it goes




Bingo! If you open a bleeder screw and the drag goes away instantly, that's confirmation.

Rick

Re: BRAKE ISSUE / PART 2 ? [Re: Rick_Ehrenberg] #1661948
08/23/14 11:01 PM
08/23/14 11:01 PM
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Lincoln Nebraska
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RapidRobert Offline
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Rick has you covered even better. With the wheels off the ground, crack a bleeder & you'll know in 5 seconds if it is a (psi) problem (if the wheels go free(er). discs always have some drag some calipers more than others


live every 24 hour block of time like it's your last day on earth
Re: BRAKE ISSUE / PART 2 ? [Re: Magnumguy] #1661949
08/23/14 11:07 PM
08/23/14 11:07 PM
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Posts: 16,844
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nomore65BelvJim Offline
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Does it have the correct master?

Re: BRAKE ISSUE / PART 2 ? [Re: nomore65BelvJim] #1661950
08/23/14 11:57 PM
08/23/14 11:57 PM
Joined: Jan 2003
Posts: 10,647
S.E.Ohio
Magnumguy Offline OP
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Magnumguy  Offline OP
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Quote:

Does it have the correct master?


It's original one, yes.

Now, can that piston or rod be adjusted? Or do like one poster said put in spacers?


"Multiple Magnum owner since 1978!!"


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Re: BRAKE ISSUE / PART 2 ? [Re: Magnumguy] #1661951
08/24/14 04:19 AM
08/24/14 04:19 AM
Joined: Dec 2003
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nomore65BelvJim Offline
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Quote:

Quote:

Does it have the correct master?


It's original one, yes.





I'm betting thats the problem.
They are inexpensive ($15-$30) and its 36+ years old, I'd replace it.

Re: BRAKE ISSUE / PART 2 ? [Re: Magnumguy] #1661952
08/24/14 10:27 AM
08/24/14 10:27 AM
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Posts: 19,591
north of coder
moparx Offline
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Quote:

Quote:

Does it have the correct master?


It's original one, yes.

Now, can that piston or rod be adjusted? Or do like one poster said put in spacers?



bill, that nub on the booster rod is threaded. no spacers are needed on the master to booster connection.

Re: BRAKE ISSUE / PART 2 ? [Re: Magnumguy] #1661953
08/24/14 12:01 PM
08/24/14 12:01 PM
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zrxkawboy Offline
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Quote:

Now, can that piston or rod be adjusted?




Install one of these.

8250044-brakepushrod.jpg (61 downloads)

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Re: BRAKE ISSUE / PART 2 ? [Re: zrxkawboy] #1661954
08/24/14 12:14 PM
08/24/14 12:14 PM
Joined: Nov 2003
Posts: 36,041
Lincoln Nebraska
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RapidRobert Offline
Circle Track
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If PB, the round threaded nub on the end of the booster pushrod yes it is adjustable. Spacing the MC forward was only a quick check to see if the threaded nub is too long & is in fact preloading the piston & is causing the problem. If it is then seperate the MC & thread in (shorten) the nub. If MB the adjustable manual brake pushrod in the pic is for restoring proper brake pedal height, the MC piston return springs in a MB app will always return the pedal past the preload problem area


live every 24 hour block of time like it's your last day on earth
Re: BRAKE ISSUE / PART 2 ? [Re: RapidRobert] #1661955
08/25/14 01:22 PM
08/25/14 01:22 PM
Joined: Jan 2003
Posts: 10,647
S.E.Ohio
Magnumguy Offline OP
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Magnumguy  Offline OP
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Thanks y'all!

I bought a new MC ($26 @ NAPA), didn't get to install it yet. Life does get in the way.

HOpe to get it in tonight and we'll see what's up


"Multiple Magnum owner since 1978!!"


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Re: BRAKE ISSUE / PART 2 ? [Re: Magnumguy] #1661956
08/26/14 12:10 AM
08/26/14 12:10 AM
Joined: Jan 2003
Posts: 10,647
S.E.Ohio
Magnumguy Offline OP
I Live Here
Magnumguy  Offline OP
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Posts: 10,647
S.E.Ohio
OK, it appears the new m/c cured the problem, it was leaking out the back, and while in there, backed the plunger back some. Just in case.

Brakes are soft now, not sure how well I got the m/c bled, but they're not holding on at all now.

Case closed (I hope)


"Multiple Magnum owner since 1978!!"


https://www.facebook.com/groups/146952895354657/






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