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Frame connectors - fuel line? #1626699
05/30/14 04:02 AM
05/30/14 04:02 AM
Joined: Jan 2003
Posts: 1,177
People's Republic of Kali
70runner Offline OP
super stock
70runner  Offline OP
super stock

Joined: Jan 2003
Posts: 1,177
People's Republic of Kali
70RR restoration body/paint work included frame connectors. Unfortunately none of us thought to install the stock fuel lines (supply & return) ahead of the frame connectors. The connectors have cutouts (pic) on the front end for fuel/brake lines, however, there is no way (that I see) to make the tight bends in the fuel line and fit through the openings.

My first approach was to cut both fuel lines in half then flare both ends and use a flared union. I ran it this way for awhile, but didn't like the union hidden inside the Tbar crossmember. So I took them apart and used fuel hose with hose clamps. Couldn't remove the unions, so just slid them down the fuel line to make room.

Anyone tackle this, perhaps with some sort of flexible fuel line? I want to preserve the stock fuel line routing as best as I can.

8159727-Lines_route.jpg (75 downloads)
Last edited by 70runner; 05/30/14 04:04 AM.
Re: Frame connectors - fuel line? [Re: 70runner] #1626700
05/30/14 08:44 AM
05/30/14 08:44 AM
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68charger4me Offline
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68charger4me  Offline
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I elongated the holes in the frame itself too.

Re: Frame connectors - fuel line? [Re: 70runner] #1626701
05/30/14 12:09 PM
05/30/14 12:09 PM
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Posts: 1,751
Graham, WA
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Polarapete Offline
top fuel
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top fuel
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Graham, WA

Anyone tackle this, perhaps with some sort of flexible fuel line? I want to preserve the stock fuel line routing as best as I can.




So, you installed sub-frame connectors and want to preserve the stock fuel line routing???
On my '68 Dodge bracket beast, I ran a pipe through the connector at an angle, welded it in place, then fed the 1/2" fuel line through the pipe with no unions. Overkill, of course, but it never starved for fuel.


1986 Dodge Ramcharger 440 2wd, Bracket Racer Under Construction
1998 Ram 2500 QuadCab, new daily driver.
2008 Honda Element
2014 Carry-On 7x14 Cargo Trailer
Re: Frame connectors - fuel line? [Re: Polarapete] #1626702
05/30/14 02:40 PM
05/30/14 02:40 PM
Joined: Jan 2003
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dogdays Offline
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Find a friendly electrician and borrow his fish tape.
Maybe it's easier to get the line in from the back.
R.

Re: Frame connectors - fuel line? [Re: 68charger4me] #1626703
05/30/14 04:20 PM
05/30/14 04:20 PM
Joined: Jan 2008
Posts: 2,592
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71rm23 Offline
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Quote:

I elongated the holes in the frame itself too.




Ditto here. Have to modify the holes to fit lines

Last edited by 71rm23; 05/30/14 04:22 PM.
Re: Frame connectors - fuel line? [Re: 71rm23] #1626704
05/30/14 08:01 PM
05/30/14 08:01 PM
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ahy Offline
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On mine, I was able to work my re-pop OE type steel lines through the hole without excessive bending. I did this first before they were attached anywhere else so the loose ends had plenty of room to move.

Re: Frame connectors - fuel line? [Re: ahy] #1626705
05/30/14 08:04 PM
05/30/14 08:04 PM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Challenger 1 Offline
Too Many Posts
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Cincinnati, Ohio
Quote:

On mine, I was able to work my re-pop OE type steel lines through the hole without excessive bending. I did this first before they were attached anywhere else so the loose ends had plenty of room to move.




This is how I have done it.

Re: Frame connectors - fuel line? [Re: Polarapete] #1626706
05/30/14 09:37 PM
05/30/14 09:37 PM
Joined: Jan 2003
Posts: 1,177
People's Republic of Kali
70runner Offline OP
super stock
70runner  Offline OP
super stock

Joined: Jan 2003
Posts: 1,177
People's Republic of Kali
Quote:

So, you installed sub-frame connectors and want to preserve the stock fuel line routing???
On my '68 Dodge bracket beast, I ran a pipe through the connector at an angle, welded it in place, then fed the 1/2" fuel line through the pipe with no unions. Overkill, of course, but it never starved for fuel.




Yea, I recognize the contradiction and figured I'd hear about it.

Did you weld in the pipe before/after installing the connectors?

Thx everyone for suggestions. Thot about elongating the cutouts.

Quote:

On mine, I was able to work my re-pop OE type steel lines through the hole without excessive bending. I did this first before they were attached anywhere else so the loose ends had plenty of room to move.




I tried this, over and over again...unable to bend the repro fuel lines to fit between the inner connector cutout and hole in the crossmember







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