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Pulling motor in 77 van #1574828
02/06/14 11:56 AM
02/06/14 11:56 AM
Joined: Aug 2012
Posts: 836
Up a holler, down a crick
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booger Offline OP
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Up a holler, down a crick
I've got a motor home here built on a 77 1-ton van chassis with a 360 auto drivetrain. It's smoking like a chimney after it runs for a few minutes, and even if it's just the valve seals, it looks like it'd be a nightmare to work on them with the motor in the chassis. Plus, a 77 model motor is just about guaranteed to have bad valve seals, so if I just replaced those and it turned out to be the rings, I'd still end up pulling the engine. So it seems like anyway I look at it, the engine needs to come out to fix the problem.

I've found conflicting stories on how to get the engine out. Some say pull the front end off the van and come through the front, others say it'll come out through the passenger door. Either way it goes, I'll probably pull the trans first, so I have one less thing to wrestle with while the engine's on the hook.

I wondered if anyone with experience would let me know what they found to be the best way to do it?

Thanks


Chasing bears through the woods drunk with a dull hatchet is strongly not advised
Re: Pulling motor in 77 van [Re: booger] #1574829
02/06/14 12:21 PM
02/06/14 12:21 PM
Joined: Aug 2005
Posts: 11,543
chicagoland,usa
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buildanother Offline
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chicagoland,usa
Did a bunch of chev G vans through the front, and maybe one ford E van and one Dodge B van, also thru the front.Trans stayed in chassis. I've heard of the side exit but never attempted it.

Re: Pulling motor in 77 van [Re: booger] #1574830
02/06/14 02:20 PM
02/06/14 02:20 PM
Joined: Jun 2006
Posts: 655
Alberta
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rustbuckett68 Offline
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Alberta
FSM shows pulling through the front, with a plate (a real short hookup)on the carb mounting surface. The rad saddle has a bolt in piece to make it easier. I'll try and post the pics when/if I get to my FSM.

Re: Pulling motor in 77 van [Re: rustbuckett68] #1574831
02/06/14 03:00 PM
02/06/14 03:00 PM
Joined: Aug 2012
Posts: 836
Up a holler, down a crick
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booger Offline OP
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booger  Offline OP
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Up a holler, down a crick
Thanks for the replies. The FSM pages will help, if you get a chance.

Sounds like what I need is a plate to bolt in place of the carb, then hook the cherry picker directly to that with no chain.

Now if it would just warm up. The vehicle won't fit through my garage door so it'll be done outside.


Chasing bears through the woods drunk with a dull hatchet is strongly not advised
Re: Pulling motor in 77 van [Re: booger] #1574832
02/06/14 03:43 PM
02/06/14 03:43 PM
Joined: Feb 2012
Posts: 637
SoMd, USA
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135sohc Offline
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SoMd, USA
Plate to the carb flange and the crane arm attached as close to the plate as possible. You need every last possible amount of vertical lift to clear everything below but at the same time not run into the bottom of the wiper cowling area.

Having the front end as high in the sky as possible will help alot.

The fsm shows using an engine crane with a very short overall vertical height and a long boom to reach in. The exact opposite of what most engine cranes your likely to have today.

Re: Pulling motor in 77 van [Re: booger] #1574833
02/06/14 03:45 PM
02/06/14 03:45 PM
Joined: Aug 2005
Posts: 11,543
chicagoland,usa
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buildanother Offline
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I'll add that having front end high as you can helps with boom angle on standard cherry picker.

Re: Pulling motor in 77 van [Re: booger] #1574834
02/06/14 04:52 PM
02/06/14 04:52 PM
Joined: Nov 2010
Posts: 737
Middle TN.
4x4 Roundup Offline
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Middle TN.
I did a B van out the front and left trans. in. Not really as bad as it appears...put it back in w/exhaust manifolds attached, which is probably not the best way. Would advise to bolt exhaust manifolds on before completely bolting engine in place as the clearance on drivers side is very tight IIRC.

FWIW...you might want to consider replacing the valve seals before pulling the engine by using air to pressurize the cylinders and see what you have then


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Re: Pulling motor in 77 van [Re: 4x4 Roundup] #1574835
02/06/14 05:18 PM
02/06/14 05:18 PM
Joined: Aug 2012
Posts: 836
Up a holler, down a crick
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booger Offline OP
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Up a holler, down a crick
Quote:

FWIW...you might want to consider replacing the valve seals before pulling the engine by using air to pressurize the cylinders and see what you have then




I thought about that but I'm not so flexible these days and figure I'd just aggravate myself and accomplish nothing. I'll look at that again before I start though, it might not be as tight as I think it is.

FWIW the motor starts reliably but after a short while it starts pouring blue smoke. It could be valve seals, and it doesn't start smoking until it's pumped enough oil to the top end. But I always heard valve seals smoke at start up then it stops, the opposite of what it's doing.

The odo shows about 78k miles, but that could really be 978k for all I know.

Thanks again for the info.


Chasing bears through the woods drunk with a dull hatchet is strongly not advised
Re: Pulling motor in 77 van [Re: booger] #1574836
02/06/14 05:54 PM
02/06/14 05:54 PM
Joined: Dec 2009
Posts: 20,640
in a cattle trailer down by th...
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Guitar Jones Offline
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in a cattle trailer down by th...
I've done a bunch of these, getting it out the passenger door can be done but it's a real mess. Pulling the front end is easier really. I pulled the compressor, alternator and p/s pump off first, then pulled the intake, stretch a chain across the heads intake bolt holes and attach the crane to that. You need all the room you can get there. Raise the front end so the boom is as level as possible with the engine lifted. The trans can stay in but must be supported with a floor jack or something.


"Follow me the wise man said, but he walked behind"


'92 D250 Club Cab CTD, 47RH conversion, pump tweaks, injectors, rear disc and hydroboost conversion.
'74 W200 Crew Cab 360, NV4500, D44, D60 and NP205 divorced transfer case. Rear disc and hydroboost coming soon!
2019 1500 Long Horn Crew Cab 4WD, 5.7 Hemi.
Re: Pulling motor in 77 van [Re: Guitar Jones] #1574837
02/06/14 07:42 PM
02/06/14 07:42 PM
Joined: Jan 2003
Posts: 10,555
Freeport IL USA
poorboy Offline
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Yes, I pulled the intake and attached the chain to the heads as well. They can say what they want, but having done 2 of them when I was much younger was plenty enough for me. I wouldn't even consider doing one now that I'm much less flexible then I used to be. Good luck. Have fun.
Gene

Re: Pulling motor in 77 van [Re: poorboy] #1574838
02/06/14 08:22 PM
02/06/14 08:22 PM
Joined: Dec 2006
Posts: 2,109
Byron, NY
W.I.N. Racing Offline
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Byron, NY
Out the front...


'01 P1500, Blown/Inj BAE,/Veney ,Bruno/CS2,Dana 60
'01 Dodge 3500 S Cummins Auto, Fresh air kit, 4" Exhaust,
'05 Dodge Magnum R/T - Too Much to list
'60 Willys CJ5
'01 International LPX - Project,DT466, Allison
'64 Plymouth Valiant, Inj 528 Hemi, 2spd
Re: Pulling motor in 77 van [Re: W.I.N. Racing] #1574839
02/06/14 11:11 PM
02/06/14 11:11 PM
Joined: Sep 2005
Posts: 12,481
Chino Valley
RodStRace Offline
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Chino Valley
Out the front.
If you are one of those 'toss all the bolts in a coffee can' guys, this is a good one to learn to remove the bolts and part, then put the bolts WITH the part. This is also a GOOD one to pressure wash first!
Bumper, grille, A/C, radiator and brackets, accessories, carb and dist., jack that bad boy up so the boom is flat on the intake (or remove and have it under that level). Then pull the exhaust and trans stuff, motor mounts then lift it until the boom is just touching the body, slide forward and out. Some have suggested pulling the oil pan too, but I didn't (small block).

Re: Pulling motor in 77 van [Re: RodStRace] #1574840
02/07/14 12:35 AM
02/07/14 12:35 AM
Joined: Aug 2012
Posts: 836
Up a holler, down a crick
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booger Offline OP
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booger  Offline OP
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Up a holler, down a crick
Looks like out the front is the way to go

My shoulder is already aching just thinking about it. Buy stock in Advil.

Wish I had a son, I'd make him do it

Thanks for the info


Chasing bears through the woods drunk with a dull hatchet is strongly not advised
Re: Pulling motor in 77 van [Re: booger] #1574841
02/07/14 10:42 AM
02/07/14 10:42 AM
Joined: Dec 2009
Posts: 20,640
in a cattle trailer down by th...
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Guitar Jones Offline
Paddle faster! I hear banjo music!
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Joined: Dec 2009
Posts: 20,640
in a cattle trailer down by th...
Quote:

Looks like out the front is the way to go

My shoulder is already aching just thinking about it. Buy stock in Advil.

Wish I had a son, I'd make him do it

Thanks for the info




I use Aleve, works better and lasts longer.

Oh and the Thermo-Care heat patches are a big help too.


"Follow me the wise man said, but he walked behind"


'92 D250 Club Cab CTD, 47RH conversion, pump tweaks, injectors, rear disc and hydroboost conversion.
'74 W200 Crew Cab 360, NV4500, D44, D60 and NP205 divorced transfer case. Rear disc and hydroboost coming soon!
2019 1500 Long Horn Crew Cab 4WD, 5.7 Hemi.
Re: Pulling motor in 77 van [Re: Guitar Jones] #1574842
02/07/14 11:54 AM
02/07/14 11:54 AM
Joined: Aug 2012
Posts: 836
Up a holler, down a crick
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booger Offline OP
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booger  Offline OP
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Joined: Aug 2012
Posts: 836
Up a holler, down a crick
Quote:


I use Aleve, works better and lasts longer.

Oh and the Thermo-Care heat patches are a big help too.




Now those are the kind of auto repair tips I need at my age.


Chasing bears through the woods drunk with a dull hatchet is strongly not advised






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