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All new brakes, low and hard pedal #1568417
01/25/14 11:46 AM
01/25/14 11:46 AM
Joined: Aug 2003
Posts: 2,143
Port Saint Lucie, FL
ChallengerGary Offline OP
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ChallengerGary  Offline OP
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I have a 71 Challenger in the shop that got all new power front disc brakes, lines, etc. We've bled the system and the pedal is low and hard. There hardly seems to be any throw to the pedal. What could be causing this?

Re: All new brakes, low and hard pedal [Re: ChallengerGary] #1568418
01/25/14 12:00 PM
01/25/14 12:00 PM
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Supercuda Offline
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Quote:

I have a 71 Challenger in the shop that got all new power front disc brakes, lines, etc. We've bled the system and the pedal is low and hard. There hardly seems to be any throw to the pedal. What could be causing this?




All stock parts or not? If not what does it have?


They say there are no such thing as a stupid question.
They say there is always the exception that proves the rule.
Don't be the exception.
Re: All new brakes, low and hard pedal [Re: Supercuda] #1568419
01/25/14 12:03 PM
01/25/14 12:03 PM
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Port Saint Lucie, FL
ChallengerGary Offline OP
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claipers and rear brakes are all stock. Stock distribution valve. Some BS little brake booster with what looks like a corvette/GM style master cylinder

Re: All new brakes, low and hard pedal [Re: ChallengerGary] #1568420
01/25/14 12:08 PM
01/25/14 12:08 PM
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Supercuda Offline
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Quote:

claipers and rear brakes are all stock. Stock distribution valve. Some BS little brake booster with what looks like a corvette/GM style master cylinder




Well, I hesitate to point the finger, but non-stock stuff is where I would look first. Is this a conversion to discs from drums?


They say there are no such thing as a stupid question.
They say there is always the exception that proves the rule.
Don't be the exception.
Re: All new brakes, low and hard pedal [Re: Supercuda] #1568421
01/25/14 12:16 PM
01/25/14 12:16 PM
Joined: Aug 2003
Posts: 2,143
Port Saint Lucie, FL
ChallengerGary Offline OP
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Not sure if it is a conversion or not. Car came to me in pieces with only rotors - no other brake components whatsoever. Customer supplied parts...

Re: All new brakes, low and hard pedal [Re: ChallengerGary] #1568422
01/25/14 04:41 PM
01/25/14 04:41 PM
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Oregon
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AndyF Offline
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Oregon
Wrong pushrod maybe?

Re: All new brakes, low and hard pedal [Re: AndyF] #1568423
01/25/14 04:45 PM
01/25/14 04:45 PM
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Port Saint Lucie, FL
ChallengerGary Offline OP
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That's the first thing i am going to check out - it does not seem to have enough throw.

Re: All new brakes, low and hard pedal [Re: ChallengerGary] #1568424
01/25/14 06:27 PM
01/25/14 06:27 PM
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Let us know.

I hate installing other people's supplied parts almost as much as I hate buying something someone else modified.

Because now you have to figure out why the thing doesn;t work and it may very well be the kit that was supplied, which puts you in the middle of the customer and the supplier, both of which are going to point at you.


They say there are no such thing as a stupid question.
They say there is always the exception that proves the rule.
Don't be the exception.
Re: All new brakes, low and hard pedal [Re: Supercuda] #1568425
01/25/14 06:51 PM
01/25/14 06:51 PM
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Port Saint Lucie, FL
ChallengerGary Offline OP
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Exactly - luckily the customer came by today and he actually said it is probably the booster/master that he bought. He got it from eBay and it was some sort of universal deal. I wonder why people do that when they can just go to the auto parts store and order the right thing the first time. I checked and both Car Quest and Advance Auto Parts have the correct booster/master available from Cardone.

Re: All new brakes, low and hard pedal [Re: ChallengerGary] #1568426
01/26/14 04:44 AM
01/26/14 04:44 AM
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Granite Bay CA
Kern Dog Offline
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The small booster & Corvette M/C combe seems to be a staple of the aftermarket retrofit brake industry. I was given an 1 1/32" bore Corvette M/C from a guy that ordered a rear disc kit from Master Power brakes. It sucked for non power use due to the large bore.

Re: All new brakes, low and hard pedal [Re: Kern Dog] #1568427
01/26/14 05:12 AM
01/26/14 05:12 AM
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Santa Cruz, California
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Lefty Offline
master
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Santa Cruz, California
With the engine off, pump the brake pedal 10 times. Push on the brake pedal and start the engine - You should feel the pedal drop under your foot. If not the booster/vacuum source is bad or the MC to Booster interface has a problem.

Re: All new brakes, low and hard pedal [Re: Lefty] #1568428
01/26/14 05:40 PM
01/26/14 05:40 PM
Joined: Aug 2003
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Port Saint Lucie, FL
ChallengerGary Offline OP
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Quote:

With the engine off, pump the brake pedal 10 times. Push on the brake pedal and start the engine - You should feel the pedal drop under your foot. If not the booster/vacuum source is bad or the MC to Booster interface has a problem.



It drops a little. The main thing seems to be there is not enough travel in the pedal.

Re: All new brakes, low and hard pedal [Re: ChallengerGary] #1568429
01/27/14 01:37 PM
01/27/14 01:37 PM
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Oregon
hooziewhatsit Offline
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Can you see any daylight between any of the pads and rotors?

If there is, that could be taking up most of your stroke.


If you ever find yourself in a fair fight, your tactics suck.
Re: All new brakes, low and hard pedal [Re: hooziewhatsit] #1568430
01/28/14 01:23 PM
01/28/14 01:23 PM
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Oh Canada
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EV2CUDA Offline
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Push rod in booster too short or linkage at brake pedal too short?


71 Barracuda 383 4spd (500ci)
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77 t/a 6.0 turbo project
78 t/a 400
77 corvette
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Re: All new brakes, low and hard pedal [Re: EV2CUDA] #1568431
01/31/14 01:44 PM
01/31/14 01:44 PM
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Port Saint Lucie, FL
ChallengerGary Offline OP
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Did a bunch of linkage adjusting and also adjusted out the booster push rod - much better, pedal no longer hard but still does not seem right.

Re: All new brakes, low and hard pedal [Re: ChallengerGary] #1568432
02/03/14 12:20 PM
02/03/14 12:20 PM
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Posts: 2,143
Port Saint Lucie, FL
ChallengerGary Offline OP
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Well took it for a ride around the block and i am still not happy. The rear brakes seem to lock up first and pedal is still low. WTH!

Re: All new brakes, low and hard pedal [Re: ChallengerGary] #1568433
02/04/14 12:28 AM
02/04/14 12:28 AM
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Posts: 780
Woodinville, WA
Viol8r Offline
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Assuming the lines are correct coming out of the master!?


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Re: All new brakes, low and hard pedal [Re: ChallengerGary] #1568434
02/04/14 02:00 AM
02/04/14 02:00 AM
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Lethbridge, AB, Canada
dangina Offline
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do you have an adjustable valve on the rear line to adjust the rear brakes from overpowering the fronts?

Last edited by dangina; 02/04/14 02:01 AM.
Re: All new brakes, low and hard pedal [Re: Viol8r] #1568435
02/04/14 11:09 AM
02/04/14 11:09 AM
Joined: Aug 2003
Posts: 2,143
Port Saint Lucie, FL
ChallengerGary Offline OP
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Quote:

Assuming the lines are correct coming out of the master!?


yes, they are. Checked twice and then checked it again

Re: All new brakes, low and hard pedal [Re: dangina] #1568436
02/04/14 11:10 AM
02/04/14 11:10 AM
Joined: Aug 2003
Posts: 2,143
Port Saint Lucie, FL
ChallengerGary Offline OP
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Quote:

do you have an adjustable valve on the rear line to adjust the rear brakes from overpowering the fronts?


Not yet. Guess that is the next step...

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