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msd ignition woes #1511177
10/02/13 02:10 AM
10/02/13 02:10 AM
Joined: Jul 2006
Posts: 4,179
California
mickm Offline OP
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mickm  Offline OP
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ok, don't know if this is the right thing to do, but i'm going to start a new thread.

here is the ignition setup:

chrysler electronic ignition, set up by FBO with 12 degrees advance.
msd blaster 2 coil.

with this setup, the engine made 712 hp at 6k on the dyno. the dyno had a 6A MSD ignition box setup already in place.

put the engine in the car with the same distributor and coil, and my 6AL analog box. at first, the thing seemed awesome, but that may have been me getting used to it. but soon i noticed what seemed like issues with the old analog box, so i decided it was time to get a new one.

got a new 6AL digital, and the engine would run for about 30 seconds, fall on it's face and die. fought MSD, they finally agreed to RMA the box. sent it to them, got it back, and it did the same thing. i went through every test they asked for, and they sent me a new box.

- put the new box in, set the rev limiter at 6200, and it did NOT display the symptoms of the earlier box.
- the engine would not rev above 5000. 5000 was a hard limit, even with no load, would not go above 5000.
- set the rev limiter to 6300, and the 5000 limit was gone.
- now found that the engine was missing badly above 5k, and simply would not go beyond 5700 or so, missing the whole time.

what we did:

- tried a different distributor
- tried a different coil
- isolated the wires to the distributor from the MSD box
- isolated the hot to the MSD box
- checked the voltage of every wire connected to the MSD box

no change.

put in a dual point distributor and a napa replacement coil, NOT running through the MSD box, car ran like a raped ape, revving freely all through the range, NO issues whatsoever.

every action listed below exhibits the same problem:

- put the old distributor and napa coil back in connected to the MSD box.
- put an entire new wiring harness, using every single wire new, in other words, not a single wire that is currently on the car.
- put a brand new MSD blaster coil on
- put a brand new MSD 6AL box on

once i put the new MSD box on, i set the rev limiter at 6200:

- the engine stopped at 5200, even with no load.
- changed the rev limiter to 6300, and the engine stopped at 5800 with no load.
- changed the rev limiter to 6500, and the engine will go to 6200 with no load
- under load displayed exactly the same symptoms, missing and breaking up and will not go above 5700 or so.

next step:

- putting the points distributor back in, and will connect to the MSD box

step after that:

- find and alternative to MSD.

ok, so notice that both brand new MSD boxes, with the rev limiter initially set at 6200, would not allow the engine to go beyond 5000 the first time, and 5200 the second time, and that a mere 100 rpm change allowed the engine to go almost 1000 rpm higher.

so,

- what the hell is going on here?
- what do i do next?

and more importantly:

- what is the alternative ignition system to MSD?

Re: msd ignition woes [Re: mickm] #1511178
10/02/13 02:55 AM
10/02/13 02:55 AM
Joined: Nov 2004
Posts: 8,094
Sunnyvale, CA
Jeepmon Offline
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This may be a total waste of time, but charge your battery fully and see how it runs..

Re: msd ignition woes [Re: Jeepmon] #1511179
10/02/13 03:27 AM
10/02/13 03:27 AM
Joined: Jun 2006
Posts: 5,161
CT
GTX MATT Offline
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Sounds like the one thing that hasn't been tried is another electronic distributor triggering the box, could be a problem with the Mopar pickup. Trigger the box with the points and see what it does. If that works its in the Mopar distributor (probably the pickup).


Now I need to pin those needles, got to feel that heat
Hear my motor screamin while I'm tearin up the street
Re: msd ignition woes [Re: GTX MATT] #1511180
10/02/13 04:40 AM
10/02/13 04:40 AM
Joined: Aug 2004
Posts: 2,128
sweden
S
sshemi Offline
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sweden
Lots of people have problems with the digital 6.
Seems to be very sensotive to rfi.

Re: msd ignition woes [Re: sshemi] #1511181
10/02/13 05:49 AM
10/02/13 05:49 AM
Joined: Dec 2006
Posts: 3,667
Arizona
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Chris'sBarracuda Offline
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Arizona
Once I rid myself of the MSD Digital 6 and put a Crane HI-7 in my junk, all the missing and crapping out vanished..

BTW, I changed everything too, and MSD was at the track, (national event) and checked the box out twice.. Said it was good..

Bought new plug wires right there, and a new distributor..

Well, at least I have spares..


Chris..

Re: msd ignition woes [Re: Chris'sBarracuda] #1511182
10/02/13 06:16 AM
10/02/13 06:16 AM
Joined: May 2011
Posts: 101
NC
1
1967Valiant Offline
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1967Valiant  Offline
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Buy a ICE ignition and be done with It. You will be happy you did.

Re: msd ignition woes [Re: sshemi] #1511184
10/02/13 11:17 AM
10/02/13 11:17 AM
Joined: Jan 2003
Posts: 13,363
Marion, South Carolina [><]
an8sec70cuda Offline
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Quote:

Lots of people have problems with the digital 6.
Seems to be very sensotive to rfi.



I tried 2 different digital 6 boxes and had high speed (5000+ rpm) misfiring issues. Put my old 6AL back in and it's been fine ever since.
MSD boxes (all of them) are sensitive to low voltage. If you ever cranked or ran the car w/ a weak battery, it can hurt the MSD.

I'd try a different electronic distributor. I had a similar high speed misfire problem once that turned out to be a problem in the MP electronic distributor I was running (pickup?). Swapped to another one I had and the problem went away.

The ICE stuff looks nice, but the last time I checked the prices on them they were really expensive!


CHIP
'70 hemicuda, 575" Hemi, 727, Dana 60
'69 road runner, 440-6, 18 spline 4 speed, Dana 60
'71 Demon, 340, low gear 904, 8.75
'73 Chrysler New Yorker, 440, 727, 8.75
'90 Chevy 454SS Silverado, 476" BBC, TH400, 14 bolt
'06 GMC 2500HD LBZ Duramax
Re: msd ignition woes [Re: an8sec70cuda] #1511185
10/02/13 11:31 AM
10/02/13 11:31 AM
Joined: Jan 2007
Posts: 8,038
Mt Morris Michigan
mopar dave Offline
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Mt Morris Michigan
I had same issues with a digital 6. Ice has a new box that's compatable with other brand name components for $299 and it is a 7amp box. seems to improved my 60'.

Re: msd ignition woes [Re: mopar dave] #1511186
10/02/13 11:50 AM
10/02/13 11:50 AM
Joined: Jan 2003
Posts: 16,376
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dogdays Offline
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Bet it runs great with the points and MSD.
I am diagnosing your problem as EMI (RFI). You haven't mentioned your plug wires. Something is causing the probably more sensitive digital circuits to "see" more trigger events. That is probably interference from the ignition leads finding an unshielded area on the trigger circuit.

I have an electronic device to monitor my heart. Strong fields can be picked up by the leads from device to heart, fooling the device. Same for your system.

R.

Re: msd ignition woes [Re: GTX MATT] #1511187
10/02/13 12:14 PM
10/02/13 12:14 PM
Joined: Nov 2003
Posts: 2,131
New Lenox IL
cudadon Offline
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Quote:

Sounds like the one thing that hasn't been tried is another electronic distributor triggering the box, could be a problem with the Mopar pickup. Trigger the box with the points and see what it does. If that works its in the Mopar distributor (probably the pickup).




Is the clearance on the MP distr. set .008-.010 with a BRASS feeler gauge IIRC?
Is there a BALLAST RESISTOR in the MSD wiring? If so remove it per MSD instructions.
Are #5 & #7 plugwires running parallel to each other?
I have a Dig. 6 when I first got it gave me problems when I ran the 2 step. Then I seperated the coil wires away from the distr. trigger wires (all by themselves, no wires near them) I run them through the firewall under the manifold to the MSD Pro billet distr. I have no problems!
Have you checked the timing in the car? I have found it can vary from the dyno even when using same boxes etc.
Let us know, Don

7873437-Launch5-22-11.jpg (260 downloads)
Re: msd ignition woes [Re: mickm] #1511188
10/02/13 01:25 PM
10/02/13 01:25 PM
Joined: Jul 2006
Posts: 4,179
California
mickm Offline OP
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this is the rotor that has been in the distributor since new. it has about 1500 miles on it. there is no evidence of spark scatter in the distributor, and i even used a cap that has fire rings, with no change.

but this does look worrisome, all the coloring below the tang.

could this be an issue?

7873534-IMG_2007.jpg (425 downloads)
Re: msd ignition woes [Re: mickm] #1511189
10/02/13 01:33 PM
10/02/13 01:33 PM
Joined: Jul 2006
Posts: 4,179
California
mickm Offline OP
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California
oh, and the guy from MSD just told me that i CANNOT run the blaster coil horizontally. it must be run vertically, or there isn't enough oil to cover the windings, and it will heat up and break down.

from the coil instructions from MSD:

It is recommended to mount the PN 8202 and 8223 coils in an upright position. The High Vibration Coil, PN 8222, can be mounted in any position due to its epoxy potting compound.

Last edited by mickm; 10/02/13 01:36 PM.
Re: msd ignition woes [Re: mickm] #1511190
10/02/13 01:34 PM
10/02/13 01:34 PM
Joined: Feb 2003
Posts: 12,675
Columbia, CT
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moper Offline
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Not sure if I missed it but what wires are on it? I agree with the RFI ideas and wires are a big source of it.


Well, art is art, isn't it? Still, on the other hand, water is water! And east is east and west is west and if you take cranberries and stew them like applesauce they taste much more like prunes than rhubarb does. Now, uh... Now you tell me what you know.
Re: msd ignition woes [Re: moper] #1511191
10/02/13 01:37 PM
10/02/13 01:37 PM
Joined: Jul 2006
Posts: 4,179
California
mickm Offline OP
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Quote:

Not sure if I missed it but what wires are on it? I agree with the RFI ideas and wires are a big source of it.




firecore 8mm wires.

and i have a second chrysler electronic distributor, tried it and no difference.

so how would i isolate out the RFI?

Last edited by mickm; 10/02/13 01:41 PM.
Re: msd ignition woes [Re: mickm] #1511192
10/02/13 01:41 PM
10/02/13 01:41 PM
Joined: Feb 2003
Posts: 12,675
Columbia, CT
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moper Offline
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Quote:

oh, and the guy from MSD just told me that i CANNOT run the blaster coil horizontally. it must be run vertically, or there isn't enough oil to cover the windings, and it will heat up and break down.

from the coil instructions from MSD:

It is recommended to mount the PN 8202 and 8223 coils in an upright position. The High Vibration Coil, PN 8222, can be mounted in any position due to its epoxy potting compound.




There are at least 15 cars that have bad coils and don't know it then... I've used the Blaster II since the mid 80s on a bunch of stuff and in factory brackets. my truck's had the same one for 7 years, it came out of my Cuda that had it for 3. That thing must be all melted inside...


Well, art is art, isn't it? Still, on the other hand, water is water! And east is east and west is west and if you take cranberries and stew them like applesauce they taste much more like prunes than rhubarb does. Now, uh... Now you tell me what you know.
Re: msd ignition woes [Re: moper] #1511193
10/02/13 02:16 PM
10/02/13 02:16 PM
Joined: Jun 2006
Posts: 5,161
CT
GTX MATT Offline
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Well, onto the other leading idea, its got to be some kind of interference. You're using resistor plugs correct?


Now I need to pin those needles, got to feel that heat
Hear my motor screamin while I'm tearin up the street
Re: msd ignition woes [Re: GTX MATT] #1511194
10/02/13 02:21 PM
10/02/13 02:21 PM
Joined: Jul 2006
Posts: 4,179
California
mickm Offline OP
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Quote:

Well, onto the other leading idea, its got to be some kind of interference. You're using resistor plugs correct?




NGK-BP6ES

Re: msd ignition woes [Re: mickm] #1511195
10/02/13 02:22 PM
10/02/13 02:22 PM
Joined: Jan 2003
Posts: 13,363
Marion, South Carolina [><]
an8sec70cuda Offline
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Marion, South Carolina [><]
I'd borrow a known good old style analog 6AL box and try it.
I don't know what to tell you to try w/ the digital box b/c I tried everything I knew of and never got it to clear up.
I think maybe your old 6AL crapped out and the new digital box is just having a fit for some reason.

There's a guy in North Carolina that repairs MSD products...Pat Collins at TechWest Racing. 704-995-4286 He's repaired boxes for me in the past and has done a great job.

I've also ran the Blaster 2 coils horizontally for years and never had a problem.


CHIP
'70 hemicuda, 575" Hemi, 727, Dana 60
'69 road runner, 440-6, 18 spline 4 speed, Dana 60
'71 Demon, 340, low gear 904, 8.75
'73 Chrysler New Yorker, 440, 727, 8.75
'90 Chevy 454SS Silverado, 476" BBC, TH400, 14 bolt
'06 GMC 2500HD LBZ Duramax
Re: msd ignition woes [Re: an8sec70cuda] #1511196
10/02/13 02:35 PM
10/02/13 02:35 PM
Joined: Jul 2006
Posts: 4,179
California
mickm Offline OP
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mickm  Offline OP
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California
Quote:

I'd borrow a known good old style analog 6AL box and try it.
I don't know what to tell you to try w/ the digital box b/c I tried everything I knew of and never got it to clear up.




i'm about two steps away from that...

Quote:

There's a guy in North Carolina that repairs MSD products...Pat Collins at TechWest Racing. 704-995-4286 He's repaired boxes for me in the past and has done a great job.




i'll give him a call. he may have a little more insight having been inside these boxes.

Quote:

I've also ran the Blaster 2 coils horizontally for years and never had a problem.




yes, can't imagine that is it.

my friend is helping me with this, doing a lot of the work as i'm at work. he is a drag racer, mechanic, and makes his living as an automotive forensic engineer, and he is completely stumped by this. when i told him about only mounting the coil vertically he nearly fell over laughing.

his race car hasn't run in years, and he is thinking of putting it back together. he has done a lot of research on MSD while we have been trying to solve this problem, and both from what he has found, and the problems i'm having, it has convinced him that he will never go near an MSD product for himself.

i'm finding out the hard way, when they work, they seem to work fine. when they don't, there seems to be almost nothing that will make them work.

sigh... rant over, keep the suggestions coming.

Re: msd ignition woes [Re: mickm] #1511197
10/02/13 02:36 PM
10/02/13 02:36 PM
Joined: Jun 2006
Posts: 5,161
CT
GTX MATT Offline
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Quote:

Quote:

Well, onto the other leading idea, its got to be some kind of interference. You're using resistor plugs correct?




NGK-BP6ES




Thats a non-resistor plug. You need to run resistor plugs with MSD. That is your interference problem. Run down to the parts store and grab a set of RN9Y, RN10Y, RN11Y, RN12Ys and see how they work. RN9 is the direct heat range translation

Last edited by GTX MATT; 10/02/13 02:43 PM.

Now I need to pin those needles, got to feel that heat
Hear my motor screamin while I'm tearin up the street
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