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97 Cummins Dually NV4500 NP241 DHD Questions/Issues... #1496352
09/04/13 09:05 PM
09/04/13 09:05 PM
Joined: Jan 2003
Posts: 8,089
Sorrento, BC, Canada
4speeds4me Offline OP
master
4speeds4me  Offline OP
master

Joined: Jan 2003
Posts: 8,089
Sorrento, BC, Canada
Hey Guys...My lovely wife was driving the truck today and lost all ability to move in either direction. I assumed it was clutch issues, but when I arrived, it turned out that if I put the T-case in 4L we're fine, but got nothing in 2H or 4H...just kind of a clicking noise... Any ideas what I'm up against/looking at for issues?

Thanks for the help!


2 Demons...no, not my kids!
Re: 97 Cummins Dually NV4500 NP241 DHD Questions/Issues... [Re: 4speeds4me] #1496353
09/04/13 09:11 PM
09/04/13 09:11 PM
Joined: Aug 2003
Posts: 12,291
Kent, Wa
340SHORTY Offline
Truck Nut
340SHORTY  Offline
Truck Nut

Joined: Aug 2003
Posts: 12,291
Kent, Wa
Time to replace/rebuild the T case


I am truckless..
Re: 97 Cummins Dually NV4500 NP241 DHD Questions/Issues... [Re: 340SHORTY] #1496354
09/05/13 03:17 AM
09/05/13 03:17 AM
Joined: Jan 2003
Posts: 8,089
Sorrento, BC, Canada
4speeds4me Offline OP
master
4speeds4me  Offline OP
master

Joined: Jan 2003
Posts: 8,089
Sorrento, BC, Canada
That much I figured out without help!

The transfer case was gone through not long ago because of another issue. About the only thing not replaced was the planetaries. Not sure if I missed something or what. It was performing flawlessly until about a week ago, when it showed it's first "hiccup", let's call it. Went from that to "no-go" in short order.


2 Demons...no, not my kids!
Re: 97 Cummins Dually NV4500 NP241 DHD Questions/Issues... [Re: 4speeds4me] #1496355
09/05/13 11:44 AM
09/05/13 11:44 AM
Joined: Jan 2003
Posts: 5,948
British Columbia
C
chrisf Offline
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chrisf  Offline
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C

Joined: Jan 2003
Posts: 5,948
British Columbia
hey Dan
we had one like that in our shop on a 1st gen. it was the coupler between tranny and t-case, splines were gone







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