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Block sleeves ? #1494770
09/02/13 02:06 AM
09/02/13 02:06 AM
Joined: Aug 2006
Posts: 1,613
Deerfield, Ohio
70dusterjohn Offline OP
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70dusterjohn  Offline OP
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Deerfield, Ohio
Well my season is done, unless I can get my old motor back together ! Thought I lost a head gasket, so I tore the top end apart and replaced them got it back running only to have #1 fill with water after about 10 mins running ! Pulled it out and tore it down today and found a crack in # 1 from the bottom of the cylinder to about an inch from the top ! All the way through to the lifter oil galley ! I don't get it I babied this motor, never shifted above 6800 rpm foot brake, never sprayed nothing ? I even did everything that I could to prevent this from happening ! I had a 3/4 fill, girdle studs line honed you name it ! And it still broke !!!! You all don't know where I can find a 400 block ready to go ? I was going to stick my old 440 back together and just go run 10.90s with it but I don't know if I have enough time before Norwalk ! Oh well maybe I will just run my 2010 charger and try to have fun ! Does anyone know if you can sleeve a filled block ?

Re: Block sleeves ? [Re: 70dusterjohn] #1494771
09/02/13 02:40 AM
09/02/13 02:40 AM
Joined: Nov 2009
Posts: 3,082
St. Paul , Mn.
tubtar Offline
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I don't see why you couldn't sleeve one.
Unless the walls were way too thin to start with , it should work fine.

Re: Block sleeves ? [Re: 70dusterjohn] #1494772
09/02/13 04:03 AM
09/02/13 04:03 AM
Joined: Mar 2003
Posts: 9,099
Rogue River, OR
Jeremiah Offline
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Rogue River, OR
Quote:

Well my season is done, unless I can get my old motor back together ! Thought I lost a head gasket, so I tore the top end apart and replaced them got it back running only to have #1 fill with water after about 10 mins running ! Pulled it out and tore it down today and found a crack in # 1 from the bottom of the cylinder to about an inch from the top ! All the way through to the lifter oil galley ! I don't get it I babied this motor, never shifted above 6800 rpm foot brake, never sprayed nothing ? I even did everything that I could to prevent this from happening ! I had a 3/4 fill, girdle studs line honed you name it ! And it still broke !!!! You all don't know where I can find a 400 block ready to go ? I was going to stick my old 440 back together and just go run 10.90s with it but I don't know if I have enough time before Norwalk ! Oh well maybe I will just run my 2010 charger and try to have fun ! Does anyone know if you can sleeve a filled block ?




I have a std. bore 400 block with aluminum caps that is fresh off the line hone ready for cam bearings and caps. PM me if you are interested.

Re: Block sleeves ? [Re: Jeremiah] #1494773
09/02/13 08:24 AM
09/02/13 08:24 AM
Joined: Mar 2006
Posts: 9,910
Eighty Four, PA
B G Racing Offline
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Eighty Four, PA
I have a 499" short block with cam but it runs 9.80 to 10.20 in a 3500 lb car with Indy -1 heads and a 1050 carb.
I would just sleeve it,

Last edited by B G Racing; 09/02/13 08:25 AM.
Re: Block sleeves ? [Re: 70dusterjohn] #1494774
09/02/13 11:14 AM
09/02/13 11:14 AM
Joined: Jun 2009
Posts: 171
Indy
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moparman89 Offline
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Indy
Theres more to this repair than just a sleeve if its cracked into the oil passage. Get a new block

Re: Block sleeves ? [Re: B G Racing] #1494775
09/02/13 01:48 PM
09/02/13 01:48 PM
Joined: Aug 2006
Posts: 1,613
Deerfield, Ohio
70dusterjohn Offline OP
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Deerfield, Ohio
Bob, can you even sleeve it with cement in there ? Also I think it may be cracked in the oil galley !

Re: Block sleeves ? [Re: moparman89] #1494776
09/02/13 01:49 PM
09/02/13 01:49 PM
Joined: Aug 2006
Posts: 1,613
Deerfield, Ohio
70dusterjohn Offline OP
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Yeah moparman I'm there ! Thinking of a new block ! I will know more today as to where and how bad it's cracked !

Re: Block sleeves ? [Re: 70dusterjohn] #1494777
09/02/13 02:36 PM
09/02/13 02:36 PM
Joined: Nov 2009
Posts: 3,082
St. Paul , Mn.
tubtar Offline
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Quote:

Also I think it may be cracked in the oil galley !




Then , as Colonel Trautman told a young and confused John Rambo......" IT'S OVER , JOHNNY !!! "
A cracked cylinder wall is one thing. But into webbing or the valley makes it worth about .02 a pound.

Re: Block sleeves ? [Re: 70dusterjohn] #1494778
09/02/13 03:38 PM
09/02/13 03:38 PM
Joined: Aug 2003
Posts: 43,163
Bend,OR USA
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Cab_Burge Offline
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Bend,OR USA
If you can check the oil galley with pressure and see that it is not cracked have it sleeve with a ductile iron sleeve BTW, what makes you think it is cracked into the oil passages Make sure the machine shop you have do the sleeve leaves a small machined step on the bottom of the cylinder wall for the new sleeve to seal against, don't bore it out top to bottom


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Block sleeves ? [Re: Cab_Burge] #1494779
09/02/13 06:34 PM
09/02/13 06:34 PM
Joined: Dec 2009
Posts: 83
Southern IL.
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jafr Offline
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Southern IL.
If you are going to sleeve one cylinder and not bore the others make sure you check the cylinders next to the sleeved cylinder to make sure they stayed round. Most of the time they will go out of round.

Re: Block sleeves ? [Re: jafr] #1494780
09/02/13 09:21 PM
09/02/13 09:21 PM
Joined: Jun 2009
Posts: 171
Indy
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moparman89 Offline
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Indy
Quote:

If you are going to sleeve one cylinder and not bore the others make sure you check the cylinders next to the sleeved cylinder to make sure they stayed round. Most of the time they will go out of round.




They will be out of round every time.

Re: Block sleeves ? [Re: 70dusterjohn] #1494781
09/04/13 03:47 PM
09/04/13 03:47 PM
Joined: Apr 2005
Posts: 2,128
Salt Lake City
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camastomcat Offline
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Salt Lake City
Quote:

Bob, can you even sleeve it with cement in there ? Also I think it may be cracked in the oil galley !




Check this guy out, bought stuff from him in the past.
http://www.racingjunk.com/Cranks/181962012/new-Bryant-billet-4.75-stroke-big-mopar.html

Re: Block sleeves ? [Re: moparman89] #1494782
09/04/13 06:52 PM
09/04/13 06:52 PM
Joined: Jul 2009
Posts: 413
Norway (old world)
Oyvind Mopar Offline
mopar
Oyvind Mopar  Offline
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Posts: 413
Norway (old world)
Quote:

Quote:

If you are going to sleeve one cylinder and not bore the others make sure you check the cylinders next to the sleeved cylinder to make sure they stayed round. Most of the time they will go out of round.




They will be out of round every time.


Yes, if they are press fit. They can be made with appx zero tolerance if used with a top flange to seal and clamp, then it will not affect the neighbour cylinders. My

Re: Block sleeves ? [Re: Oyvind Mopar] #1494783
09/04/13 07:35 PM
09/04/13 07:35 PM
Joined: Jan 2003
Posts: 16,376
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dogdays Offline
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The filled block should take care of some of the distortion, don't you think?

R.

Re: Block sleeves ? [Re: dogdays] #1494784
09/04/13 10:33 PM
09/04/13 10:33 PM
Joined: Apr 2005
Posts: 2,128
Salt Lake City
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camastomcat Offline
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Salt Lake City
Quote:

The filled block should take care of some of the distortion, don't you think?

R.




I would buy the prepped block, and not even try to patch it. JMO

Re: Block sleeves ? [Re: dogdays] #1494785
09/05/13 03:44 AM
09/05/13 03:44 AM
Joined: Jul 2009
Posts: 413
Norway (old world)
Oyvind Mopar Offline
mopar
Oyvind Mopar  Offline
mopar

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Posts: 413
Norway (old world)
Quote:

The filled block should take care of some of the distortion, don't you think?

R.


Maybe, I am not sure, have never tested it. But if the filling is not all the way it is hard to avoid distortion where the filling is lacking. Another issue with filling is machining out for the sleeve if it gets through the cylinder it will hit the concrete and damage the tool bit.
I have tried with press fit of as little as 0.001" and even this distorts the neighbour cylinder, so in a quality build a press fit sleeved cylinder demands oversize on the others. There are exceptions like diesel engines and engines with massive material around the cylinders, they hold up better... Not typical the compact V8 style.







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