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Roller Rocker Arm Failure... Thoughts??? #1476690
07/30/13 11:35 PM
07/30/13 11:35 PM
Joined: Jan 2003
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Tucson AZ,
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MadMopars Offline OP
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I was getting ready to clean up and reinstall my rocker arms and found 6 rockers with similar failures as pictured. They basically failed at every other arm except for the last four on one side. In all cases failure occurred at the spring spacer, not at the washers. Is it worth replacing the bearings and trying to use them again? Any thought on what the cause of failure may be? It's strange that the bearing retainer would push out like that is it not? Let me know what you guys think. Thanks, Trent


[img]https://s9.postimg.cc/6fbjxzfvv/48-2016-_Drag-_Weekend-_Best-_Burnouts-lpr.jpg[/img]


73 GTX *440*727*8 3/4*
69 DART GT *440*4 SPEED*DANA*
73 ROAD RUNNER *451*4 SPEED*DANA*
64 F100 *383*4 SPEED*9"*
75 DODGE D300 *440*4 SPEED*DANA*
99 DODGE RAM 3500 4X4 DUALLY... ON 38"s
Re: Roller Rocker Arm Failure... Thoughts??? [Re: MadMopars] #1476691
07/30/13 11:36 PM
07/30/13 11:36 PM
Joined: Jan 2003
Posts: 1,290
Tucson AZ,
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Another pic.


[img]https://s9.postimg.cc/6fbjxzfvv/48-2016-_Drag-_Weekend-_Best-_Burnouts-lpr.jpg[/img]


73 GTX *440*727*8 3/4*
69 DART GT *440*4 SPEED*DANA*
73 ROAD RUNNER *451*4 SPEED*DANA*
64 F100 *383*4 SPEED*9"*
75 DODGE D300 *440*4 SPEED*DANA*
99 DODGE RAM 3500 4X4 DUALLY... ON 38"s
Re: Roller Rocker Arm Failure... Thoughts??? [Re: MadMopars] #1476692
07/30/13 11:38 PM
07/30/13 11:38 PM
Joined: Jan 2003
Posts: 1,290
Tucson AZ,
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Another...


[img]https://s9.postimg.cc/6fbjxzfvv/48-2016-_Drag-_Weekend-_Best-_Burnouts-lpr.jpg[/img]


73 GTX *440*727*8 3/4*
69 DART GT *440*4 SPEED*DANA*
73 ROAD RUNNER *451*4 SPEED*DANA*
64 F100 *383*4 SPEED*9"*
75 DODGE D300 *440*4 SPEED*DANA*
99 DODGE RAM 3500 4X4 DUALLY... ON 38"s
Re: Roller Rocker Arm Failure... Thoughts??? [Re: MadMopars] #1476693
07/30/13 11:42 PM
07/30/13 11:42 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
MR_P_BODY Offline
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Romeo MI
What brand are those... if you notice the ones you show
are broke on the load side.. I would want to see inside
under the bearing to make any call... whats the open
spring pressure

Re: Roller Rocker Arm Failure... Thoughts??? [Re: MR_P_BODY] #1476694
07/31/13 12:09 AM
07/31/13 12:09 AM
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Posts: 1,290
Tucson AZ,
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All failures were on the load side. The internal race is still in place best I can tell at this time. Spring pressure was at 120 at time of failure. I since replaced the springs but have yet to run the motor. Two valve springs had broken on the inner spring besides having weakened across the board which is why I replaced the valve springs. All these findings occurred while swapping in different pistons for added compression.


[img]https://s9.postimg.cc/6fbjxzfvv/48-2016-_Drag-_Weekend-_Best-_Burnouts-lpr.jpg[/img]


73 GTX *440*727*8 3/4*
69 DART GT *440*4 SPEED*DANA*
73 ROAD RUNNER *451*4 SPEED*DANA*
64 F100 *383*4 SPEED*9"*
75 DODGE D300 *440*4 SPEED*DANA*
99 DODGE RAM 3500 4X4 DUALLY... ON 38"s
Re: Roller Rocker Arm Failure... Thoughts??? [Re: MadMopars] #1476695
07/31/13 12:24 AM
07/31/13 12:24 AM
Joined: Jun 2003
Posts: 52,972
Romeo MI
MR_P_BODY Offline
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Quote:

All failures were on the load side. The internal race is still in place best I can tell at this time. Spring pressure was at 120 at time of failure. I since replaced the springs but have yet to run the motor. Two valve springs had broken on the inner spring besides having weakened across the board which is why I replaced the valve springs. All these findings occurred while swapping in different pistons for added compression.




I wonder if it went into coil bind .. that would
account for both the springs and the rockers

Re: Roller Rocker Arm Failure... Thoughts??? [Re: MR_P_BODY] #1476696
07/31/13 11:04 AM
07/31/13 11:04 AM
Joined: Jan 2003
Posts: 15,439
Val-haul-ass... eventually
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BradH Offline
Taking time off to work on my car
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Val-haul-ass... eventually
Quote:

What brand are those...



Shanghai Sharp

Re: Roller Rocker Arm Failure... Thoughts??? [Re: BradH] #1476697
07/31/13 11:44 AM
07/31/13 11:44 AM
Joined: Nov 2009
Posts: 2,177
ill
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dennismopar73 Offline
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Mis alignment!
JMO!

Re: Roller Rocker Arm Failure... Thoughts??? [Re: dennismopar73] #1476698
07/31/13 01:07 PM
07/31/13 01:07 PM
Joined: Jan 2003
Posts: 1,290
Tucson AZ,
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Quote:

Mis alignment!
JMO!




I would say that's a strong possibility. There is a small shiny spot on the bottom inside of the rocker at each failure point. At least on the three that I brought to work with me. The wear pattern on the roller tip does appear to be offset to the failed side as well. It's hard to believe there could be enough play in there to cause the rocker arm to offset the load to this point of failure.

Replacement bearings are almost 4 bucks each, to replace the bearings on the failed arms is less than 50 bucks. I won't buy another low end set of rockers but certainly don't want to spend 500+ on a new set. I considered going back to a set of Crane adjustable non rollers but have seen several sets attempt to cease on the shaft. It's a crap shoot at this point. It may be a case of cheap parts or an improper set up, maybe both. That would be my fault if they are spaced wrong. I certainly wouldn't believe it would have been out enough to cause this but who knows. I'll mock them up tonight and see what kind of alignment I had.

I don't know, 50 bucks in bearings or spend the money on some Crane irons? I'm afraid to say what I'm leaning towards.


[img]https://s9.postimg.cc/6fbjxzfvv/48-2016-_Drag-_Weekend-_Best-_Burnouts-lpr.jpg[/img]


73 GTX *440*727*8 3/4*
69 DART GT *440*4 SPEED*DANA*
73 ROAD RUNNER *451*4 SPEED*DANA*
64 F100 *383*4 SPEED*9"*
75 DODGE D300 *440*4 SPEED*DANA*
99 DODGE RAM 3500 4X4 DUALLY... ON 38"s
Re: Roller Rocker Arm Failure... Thoughts??? [Re: MadMopars] #1476699
07/31/13 02:06 PM
07/31/13 02:06 PM
Joined: Oct 2006
Posts: 596
Mass.
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80fbody Offline
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I think HS has a set out now w/o shaft bearings that's in the $400 range. Might be worth looking into. Supposedly it's their same body which is typically a pretty solid performer.

Re: Roller Rocker Arm Failure... Thoughts??? [Re: MR_P_BODY] #1476700
07/31/13 10:16 PM
07/31/13 10:16 PM
Joined: Aug 2003
Posts: 43,129
Bend,OR USA
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Cab_Burge Offline
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Bend,OR USA
Quote:

What brand are those... if you notice the ones you show
are broke on the load side.. I would want to see inside
under the bearing to make any call... whats the open
spring pressure



Those rockers have the exact same numbers on them as the CAT brands I bought years ago I've seen pictures of Dove rockers that look like those also


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Roller Rocker Arm Failure... Thoughts??? [Re: MadMopars] #1476701
07/31/13 10:27 PM
07/31/13 10:27 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
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Quote:

All failures were on the load side. The internal race is still in place best I can tell at this time. Spring pressure was at 120 at time of failure. I since replaced the springs but have yet to run the motor. Two valve springs had broken on the inner spring besides having weakened across the board which is why I replaced the valve springs. All these findings occurred while swapping in different pistons for added compression.




120# would be the seat pressure which is low to me..
whats the open pressure

Re: Roller Rocker Arm Failure... Thoughts??? [Re: MR_P_BODY] #1476702
08/01/13 05:18 PM
08/01/13 05:18 PM
Joined: Nov 2004
Posts: 4,330
Lynchburg, VA
Leon441 Offline
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Lynchburg, VA
My Jesels would kill bearings when the valve springs got weak. And you already stated you had some broken inners.

I think your springs will fix the cause of the problem. Now just fix your rockers.

Leon


Career best 8.02 @ 169 at 3050# and 10" tires small block power.
Re: Roller Rocker Arm Failure... Thoughts??? [Re: MadMopars] #1476703
08/01/13 10:25 PM
08/01/13 10:25 PM
Joined: Jun 2005
Posts: 426
Califor-ni-A!
MrFoFody Offline
mopar
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Califor-ni-A!
Looks like the rocker is rubbing the retainer?

Re: Roller Rocker Arm Failure... Thoughts??? [Re: MadMopars] #1476704
08/02/13 11:08 AM
08/02/13 11:08 AM
Joined: Jan 2003
Posts: 74,979
U.S.S.A.
JohnRR Offline
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Quote:



I don't know, 50 bucks in bearings or spend the money on some Crane irons? I'm afraid to say what I'm leaning towards.




I'll ask the dumb question ....

What makes you think the rest of the bearings in those CCJ rockers aren't going to do the exact same thing ???

There was a guy that bought a set of CCJ rockers , the shafts on the roller tips were brittle , one or two broke and luckily he caught it. The supplier of said CCJ rockers replaced the rocker(s)and the buyer goes on his merry way thinking all is good, but within MILES of replacing the rocker(s) another one breaks, only this time it pops the valve locks and drops the valve sending it thru the cylinder wall and breaking the head. The supplier gave him another new rocker and cylinder head but he was on the hook for a new short block ...

Good luck

Re: Roller Rocker Arm Failure... Thoughts??? [Re: MadMopars] #1476705
08/10/13 10:52 AM
08/10/13 10:52 AM
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Posts: 199
TN Hoosier
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jb500 Offline
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Check the shafts. Probably undersized and causing havoc on the needle cages. Shaft should be .875 and nothing less.

Re: Roller Rocker Arm Failure... Thoughts??? [Re: jb500] #1476706
08/10/13 03:33 PM
08/10/13 03:33 PM
Joined: Jan 2003
Posts: 4,296
Chicago, IL
TonyS451 Offline
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I had the exact rockers on my 440 engine w/Edelbrock heads. One of the shafts holding the roller tip backed out and the wheel popped loose from the rocker arm. That's what caused the noise that prompted me to pull the valve covers. Thank God that happened, because it looked like a junkyard of parts laying inside the head. I'll have to locate the pics I took, they were on an old phone.

Bottom line, they are junk rockers. Many of the rockers were cracked in places, the needle bearings were all over and I am lucky to not have exploded the engine with all the debris floating around. Granted, the valve springs were wrong, and really these rockers had no business handling the action of a solid roller cam...even as mild as it is (238@.050/.555)

I replaced the rockers with Hughes brand and the correct valve springs, and have not had any trouble since, one year later with lots of street miles. This all happened the same day I took the car home after purchasing it. The previous owner was nice and split costs with me to replace the rockers and the valve springs. It also needed an intake valve replaced. After the dust settled there were about 6 "good" rockers left out of 16. I threw them all in the trash with the junk ones.


2 kids and a dog






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