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My 1980 D150 Big block swap #1445391
05/31/13 12:08 AM
05/31/13 12:08 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
I am posting some pics of my project that I have been working on. Last year I bought back a 440 from a friend that I had built a couple years before. After looking my truck over, I just couldn't bring myself to put a nice clean engine into a greasy, nasty engine compartment. So here is the mess I have gotten myself into....

[image][/image] [image][/image] [image][/image] [image][/image]

Last edited by 77ProStreet; 06/08/13 02:03 AM.
Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445392
05/31/13 12:23 AM
05/31/13 12:23 AM
Joined: Aug 2006
Posts: 8,064
Iowa
76dodgeboy Offline
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Your not planning to keep that booster with a 440 are you?

Re: My 1980 D150 Big block swap [Re: 76dodgeboy] #1445393
05/31/13 12:25 AM
05/31/13 12:25 AM
Joined: Aug 2005
Posts: 497
wentzville mo
1
1974PW Offline
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wentzville mo
the small break booster didnt fit with my short deck with tall valve covers

Re: My 1980 D150 Big block swap [Re: 76dodgeboy] #1445394
05/31/13 12:26 AM
05/31/13 12:26 AM
Joined: Aug 2003
Posts: 12,291
Kent, Wa
340SHORTY Offline
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Looks good.. Missed you last Sunday..


I am truckless..
Re: My 1980 D150 Big block swap [Re: 76dodgeboy] #1445395
05/31/13 12:27 AM
05/31/13 12:27 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Quote:

Your not planning to keep that booster with a 440 are you?




Nope, Already got the new one on there, just no picture yet.

Re: My 1980 D150 Big block swap [Re: 340SHORTY] #1445396
06/01/13 03:39 AM
06/01/13 03:39 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Quote:

Looks good.. Missed you last Sunday..




Sorry Larry, the wife had a few things for me to do. I should be able to come down mid week, my work schedule is light next week. I'll call ya.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445397
06/01/13 06:20 AM
06/01/13 06:20 AM
Joined: Aug 2003
Posts: 12,291
Kent, Wa
340SHORTY Offline
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I am truckless..
Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445398
06/01/13 09:15 AM
06/01/13 09:15 AM
Joined: Nov 2008
Posts: 5,956
Greenville, PA
redraptor Offline
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Looks great so far.

Re: My 1980 D150 Big block swap [Re: redraptor] #1445399
06/08/13 02:11 AM
06/08/13 02:11 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Thanks Redraptor!
I finally got some time this week to put the clutch, bell, and 4 speed on the engine. The weekend before I cleaned up the frame and got all that painted. It's not as nice as a lot of your guys trucks, but it's still in the works and I plan on driving it a lot. Here is a pic of some progress. [image][/image] [image][/image]

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445400
06/08/13 02:29 AM
06/08/13 02:29 AM
Joined: May 2003
Posts: 1,751
Graham, WA
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Polarapete Offline
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Graham, WA
That is very nice. Clean and neatly done. My project may be a little rougher as I am filling in most of the holes in the firewall with sheet steel. My Ramcharger is destined for drag race only. Speaking of the brake booster, I cut the unit in half, reduced the diammeter by 80% and have welded the two halves together to make a mount for the two bolt aluminum master cylinder to the four bolt firewall. Manual brakes for me. I got the M/C from Dr. Diff along with the adjustable pushrod.


1986 Dodge Ramcharger 440 2wd, Bracket Racer Under Construction
1998 Ram 2500 QuadCab, new daily driver.
2008 Honda Element
2014 Carry-On 7x14 Cargo Trailer
Re: My 1980 D150 Big block swap [Re: Polarapete] #1445401
06/09/13 02:33 AM
06/09/13 02:33 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
Thanks PolaraPete, its coming along, I just have to keep going out after work each night and do something. I would like to drive it this summer.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445402
05/15/14 03:11 AM
05/15/14 03:11 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
Update on the truck. I've been working on the bodywork over the winter. Straightened the fenders, put them in epoxy primer and high build primer, block sanded and repeat.... [image][/image]
[image][/image]

[image][/image]
Hood
[image][/image]
tailgate

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445403
05/15/14 03:21 AM
05/15/14 03:21 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
I've started on the bed but have decided to weld up the front gas hole. Now I'm taking it over to get the bed and the underside blasted. I am also welding up the seam at the taillight housings. We just got finished with C notching the frame and am waiting for my NEW mustang gas tank to fab up. Will have pics shortly on that.
[image][/image]

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445404
05/15/14 03:26 AM
05/15/14 03:26 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
Almost forgot my floorboard repair. Epoxy primer and Fatmat.
[image][/image]
[image][/image] [image][/image]

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445405
05/15/14 04:59 AM
05/15/14 04:59 AM
Joined: Aug 2003
Posts: 12,291
Kent, Wa
340SHORTY Offline
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I am truckless..
Re: My 1980 D150 Big block swap [Re: 340SHORTY] #1445406
05/16/14 01:22 AM
05/16/14 01:22 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Finally took pics of the C notch.
[image][/image] [image][/image] [image][/image]

I will be putting the bump stops back on, just haven't done it yet.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445407
05/16/14 01:30 AM
05/16/14 01:30 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
BTW...I see you Larry!

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445408
05/16/14 02:15 AM
05/16/14 02:15 AM
Joined: Aug 2003
Posts: 12,291
Kent, Wa
340SHORTY Offline
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I see you have quality tires on it, not those cheap a$$ BF Good ..


I am truckless..
Re: My 1980 D150 Big block swap [Re: 340SHORTY] #1445409
05/16/14 09:46 PM
05/16/14 09:46 PM
Joined: Apr 2007
Posts: 3,235
Marion Illinois
72d100 Offline
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looks good.the floor pan gave me a little more confidence about cutting mine out.....dont cut the cab mount....dont cut the cab mount

Re: My 1980 D150 Big block swap [Re: 72d100] #1445410
05/17/14 12:25 AM
05/17/14 12:25 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Quote:

...don't cut the cab mount....don't cut the cab mount



And don't cut through your gas tank...Ahem...like I did! I wasn't going to use it anyway, but thank GOD it wasn't metal.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445411
05/17/14 01:36 AM
05/17/14 01:36 AM
Joined: Feb 2003
Posts: 1,739
Grand Forks, ND
Hemi_Ram Offline
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Grand Forks, ND
Good job; I have body and paint left on mine but you can see my progress here. https://board.moparts.org/ubbthreads/show...part=1&vc=1

Re: My 1980 D150 Big block swap [Re: Hemi_Ram] #1445412
05/18/14 11:29 AM
05/18/14 11:29 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Oh yeah, I've been keeping up on your build. Very nice!

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445413
05/18/14 11:16 PM
05/18/14 11:16 PM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline
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Coming along nicely! I guess I need to get the scoop on brake boosters and BB's. I was eyeballing things recently and wondering if it was going to fit and you may have answered my question.

Re: My 1980 D150 Big block swap [Re: 70Duster440] #1445414
05/19/14 02:59 AM
05/19/14 02:59 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Its still close with tall valve cover. [image][/image]

Re: My 1980 D150 Big block swap [Re: 70Duster440] #1445415
05/31/14 03:51 AM
05/31/14 03:51 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
A few more pics after POR 15. [image][/image] [image][/image] [image][/image]

Mustang gas tank is next. I was a little premature with my paint cause I have to relocate that x member and weld in brackets to hold gas tank. OH well

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445416
05/31/14 03:58 AM
05/31/14 03:58 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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A month back I ordered 2 of these for the front 18x8. Just testing them on the back and making measurements. 20x10's are on order and should be here in a couple weeks. I know a couple of you guys run these, didn't realize they were the same till I got mine. [image][/image]

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445417
05/31/14 04:12 AM
05/31/14 04:12 AM
Joined: Aug 2003
Posts: 12,291
Kent, Wa
340SHORTY Offline
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Needs a glass hood..


I am truckless..
Re: My 1980 D150 Big block swap [Re: 340SHORTY] #1445418
05/31/14 11:49 AM
05/31/14 11:49 AM
Joined: Jul 2005
Posts: 65
Huntsville, AL
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venom107 Offline
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Huntsville, AL
Are you running a spacer for the front wheels? I had to have the rotor hub turned down for the wheels to fit. I still have to modify the dust caps to get the center caps on.

Re: My 1980 D150 Big block swap [Re: venom107] #1445419
05/31/14 12:33 PM
05/31/14 12:33 PM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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I haven't even tried them on the front yet. I'm sure I will be doing the same thing you did. I'll check it out today.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445420
06/01/14 01:18 AM
06/01/14 01:18 AM
Joined: Apr 2007
Posts: 3,235
Marion Illinois
72d100 Offline
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so your gonna run an 18x8 20x10 combo too?

Re: My 1980 D150 Big block swap [Re: venom107] #1445421
06/05/14 04:28 AM
06/05/14 04:28 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
Quote:

Are you running a spacer for the front wheels? I had to have the rotor hub turned down for the wheels to fit. I still have to modify the dust caps to get the center caps on.




I finally tried those wheels on the front. Looks like I will be getting my rotors turned down too. What a PITA! I tried a 1/4" spacer, but the more I thought about it....just not a good idea. I'll have to look into a stubby dust cover also, I think I've seen them around.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445422
06/05/14 11:54 PM
06/05/14 11:54 PM
Joined: Jul 2005
Posts: 65
Huntsville, AL
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venom107 Offline
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I'm out of town right now, but when I get back I will try to get a pic of what I had done.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445423
06/11/14 08:09 PM
06/11/14 08:09 PM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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I started on my mustang gas tank install, here's a couple pics. I went with the bigger '70 tank, 22 gallon I believe.
I took out the existing X member here: [image][/image]
..and flipped it over and welded it in the back. Now I have a built in mounting surface for the rear of the tank and I'll use some 1.5 or 2" L channel for the front. [image][/image]

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445424
06/11/14 10:19 PM
06/11/14 10:19 PM
Joined: Apr 2010
Posts: 10,570
Sunny South Florida
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looking good. i'm almost motivated enough to go pull my engine, paint the bay, and drop the new one in....




*almost.


"When Tyranny Becomes Law, Rebellion Becomes Duty"

Re: My 1980 D150 Big block swap [Re: Golden-Arm] #1445425
06/12/14 10:12 AM
06/12/14 10:12 AM
Joined: May 2003
Posts: 15,487
Florida
S
scratchnfotraction Offline
I Live Here
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Florida
Almost

Re: My 1980 D150 Big block swap [Re: scratchnfotraction] #1445426
06/13/14 01:29 AM
06/13/14 01:29 AM
Joined: Aug 2003
Posts: 12,291
Kent, Wa
340SHORTY Offline
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I dont have a motor to pull..


I am truckless..
Re: My 1980 D150 Big block swap [Re: Golden-Arm] #1445427
06/13/14 04:18 PM
06/13/14 04:18 PM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Quote:

looking good. i'm almost motivated enough to go pull my engine, paint the bay, and drop the new one in....




*almost.




HA! Nice GoldenArm!
Sorry Larry.

Last edited by 77ProStreet; 06/13/14 04:20 PM.
Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445428
06/13/14 09:28 PM
06/13/14 09:28 PM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline
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Quote:

I started on my mustang gas tank install, here's a couple pics. I went with the bigger '70 tank, 22 gallon I believe.




Great timing! Getting ready to do the same thing using a Stang tank on ours. Interested to see what issues, if any, you encounter.

Re: My 1980 D150 Big block swap [Re: 340SHORTY] #1445429
06/13/14 10:36 PM
06/13/14 10:36 PM
Joined: Apr 2010
Posts: 10,570
Sunny South Florida
Golden-Arm Offline
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i'm sure you'll find something to pull.....


"When Tyranny Becomes Law, Rebellion Becomes Duty"

Re: My 1980 D150 Big block swap [Re: Golden-Arm] #1445430
06/14/14 02:38 AM
06/14/14 02:38 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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So far so good. It may take another week to get back on it, just found out my floor is rotten in my camp trailer it's a 2004 and that's the reason I bought it, newer = no problems, right!?! Now I have to gut the whole front half....PITA!!!!
Anyway I'll jump back on the tank and finish up with some pictures.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445431
07/01/14 09:22 PM
07/01/14 09:22 PM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Finally got my angle welded in and holes drilled for my tank to mount.
Now I can go on to finishing bodywork on my bed. [image][/image]

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445432
07/02/14 10:39 AM
07/02/14 10:39 AM
Joined: May 2003
Posts: 15,487
Florida
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scratchnfotraction Offline
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Florida
this is where I did not think about the fill tube... I luck out and barly got it back far enuff to clear the valance on the lower edge of the bed.

I hacked out a sqaure spot and used a fill tube off a chebby stepside stuffed down in the tank neck, then used allmetal to bond it to the tank good. used my stock screw on cap.

I have a 6" pipe bumper welded to the frame and have a piece of angle welded to it to hold the tank.. cant move back any more.. but if I had test fitted the bed before I mounted the tank I could have moved forward and come up thru the floor.

I will be watching how you do yours. I have plans to add one to my 440 truck to ditch the 10 gallon cell feeding a 440.

this is the only part of the project I did not read/see how it was done. so I winged it and it shows.

your project is looking real good so far, nice.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #1445433
07/02/14 05:20 PM
07/02/14 05:20 PM
Joined: Jan 2003
Posts: 1,467
Monroe,Connecticut
BigEdsGarage Offline
pro stock
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Monroe,Connecticut
Mark are those wheels the Boss 338s?

Re: My 1980 D150 Big block swap [Re: BigEdsGarage] #1445434
07/02/14 06:19 PM
07/02/14 06:19 PM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
Quote:

Mark are those wheels the Boss 338s?




BigEdsGarage... Yes they are.

Thanks Scratch, I did some looking around how you guys did yours and muddled my way through it. I am by no means a welder but was able to do this much. Once I get the bed on, I will take some more pics on my filler hose hookup.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2247239
02/04/17 04:14 PM
02/04/17 04:14 PM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
Took a little hiatis from the truck being so busy with work, but I'm back on track now. Most of the truck just got painted this week. Can't wait to get it back and put interior back in and drive it. It's been 4 years!

[img:left][/img]

[img:right][/img]

[img:left][/img]

[img:right][/img]

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2247282
02/04/17 05:59 PM
02/04/17 05:59 PM
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Posts: 32,924
Grand Prairie,Texas
stumpy Offline
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sure is pretty paint. up

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2247283
02/04/17 06:01 PM
02/04/17 06:01 PM
Joined: Dec 2012
Posts: 257
Alberta
4
440_Offroader Offline
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Alberta
Nice paint! Looks like it has some pearl in it...

Re: My 1980 D150 Big block swap [Re: 440_Offroader] #2247289
02/04/17 06:25 PM
02/04/17 06:25 PM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
It's Dodge's Brilliant black crystal pearl

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2247498
02/05/17 12:58 AM
02/05/17 12:58 AM
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Posts: 16,477
Canada
CrAzYMoPaRGuY Offline
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Canada
Beautiful!


CrAzYMoPaRGuY
Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2247507
02/05/17 01:11 AM
02/05/17 01:11 AM
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Posts: 700
Phoenix, AZ
MoPwer Offline
super stock
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Phoenix, AZ
Looking good!


-78 Utiline (5.7 Hemi)
Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2286237
04/12/17 03:54 AM
04/12/17 03:54 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
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Marysville, WA
I got a few more pictures sent to me from the painter. We graphed on a '70 Roadrunner bulge hood onto my '80 truck hood and Scott did a carbon fiber inlay. He hasn't wet sanded or buffed yet, its looking pretty sharp tho...I'm exited!
[img:left][/img] [img:right][/img] [img:left][/img]

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2286429
04/12/17 02:17 PM
04/12/17 02:17 PM
Joined: Jul 2007
Posts: 735
Pa. U.S.A.
moparborn Offline
super stock
moparborn  Offline
super stock

Joined: Jul 2007
Posts: 735
Pa. U.S.A.
Looks great.

Re: My 1980 D150 Big block swap [Re: moparborn] #2286634
04/12/17 09:29 PM
04/12/17 09:29 PM
Joined: Feb 2006
Posts: 1,051
The Great White North
RAMM Offline
super stock
RAMM  Offline
super stock

Joined: Feb 2006
Posts: 1,051
The Great White North
Heck yeah it does! J.Rob


2009 PHR\EMC Competitor
2010 PHR\EMC Competitor
2011 PHR\EMC Competitor
2012 PHR\EMC Competitor
2013 PHR\EMC Competitor
2014 HotRod/EMC Competitor
2015 HotRod/EMC NoShow
2016 HotRod/EMC 3rd place SPEC Bigblock
2018 HotRod/EMC 7th place G3
Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2297689
05/02/17 12:52 PM
05/02/17 12:52 PM
Joined: Mar 2010
Posts: 1,308
Spencer NY
killermopar Offline
pro stock
killermopar  Offline
pro stock

Joined: Mar 2010
Posts: 1,308
Spencer NY
Any updates?

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2299883
05/06/17 01:55 AM
05/06/17 01:55 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
mopar
77ProStreet  Offline OP
mopar

Joined: Feb 2011
Posts: 440
Marysville, WA
Not yet unfortunately. Next week I should have some pics with the hood on and hopefully the grille and bumper too. Waiting to get my grille back from the soda blasters so he can prime and paint it and my new bumper.

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2299960
05/06/17 10:11 AM
05/06/17 10:11 AM
Joined: Jan 2003
Posts: 1,335
Oregon
E
earlymopar Offline
pro stock
earlymopar  Offline
pro stock
E

Joined: Jan 2003
Posts: 1,335
Oregon
Beautiful paint job and prep. Just curious since I'm somewhat in your area who your painter is (and the soda blaster).

- EM

Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2300133
05/06/17 03:00 PM
05/06/17 03:00 PM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline OP
mopar
77ProStreet  Offline OP
mopar

Joined: Feb 2011
Posts: 440
Marysville, WA
Thank you!
The painter is Wiggins Custom paint and the blaster is Alternative Blasters in Marysville

Last edited by 77ProStreet; 05/07/17 03:33 PM.
Re: My 1980 D150 Big block swap [Re: 77ProStreet] #2301152
05/08/17 01:52 PM
05/08/17 01:52 PM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline
super stock
70Duster440  Offline
super stock

Joined: Jan 2003
Posts: 1,069
Washington State
Coming along very nicely!

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