how about a ground directly to the voltage reg?
what was your ground when checking the alt?
sensing line to the vr has to pass through the bulkhead 2 times.
you know you have voltage or your car wouldn't run, question is how much.
I wasn't sure what plastic you are talking about, so I thought you were saying you replaced the specific connectors in the bulkhead connector associated with charging. I called them pins.
most people do the main, but forget the sensing line to the vr.
dual field taps off the same line for the second, wire to the alternator. so both of those being less than 12 volts might throw it off, but typically that causes an over charge. no charge would happen with no voltage of course, but this line also powers the ballast to coil. so it wouldn't run. unless you have some other starting system wired up.
if your VR to body ground is not good enough, it will cause problems.
I run a ground from the engine to one of the holes on the vr where it bolts to the body.
bad ground here would cause the under charge most likely.