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Duster roll bar #1409307
03/26/13 12:23 PM
03/26/13 12:23 PM
Joined: Jan 2005
Posts: 226
California
70Drop Offline OP
enthusiast
70Drop  Offline OP
enthusiast

Joined: Jan 2005
Posts: 226
California
I'm getting closer to having my '70 Duster ready to race. My latest project is a roll bar. I'm using a BD Racing bar. The tubes are notched really nicely, and the main hoop fits very well. I'm planning to mount it basically in line with the rear door jamb, with the mounting plates in the footwells. The bottoms of the bars will be way off the center of the mounting plates, but I don't want the bar to be too far forward. I figure I'll just tack weld the plates as far up into the corners as I can, then beat them flat prior to welding them in place. The base of the bar will still be fully on the plate, just not centered. Hopefully that will be OK with the Tech inspectors.javascript:void(0)

My bigger issue is the braces. I think the rear braces need to be attached to the top of the hoop, but if I do that without shortening the bars substantially, I'll have to do some cutting at the package tray. Is that what I'm supposed to do? The bars are very long, reaching well into the trunk. I'm guessing I need to cut them shorter than they are, but I don't know what the best mounting points would be. I have the same question about the front brace. Where is the best place to put the mount plates? Does anyone have pictures of where they mounted their braces?

I've never installed a bar before, and any advice would be greatly appreciated! I have attached a few pictures.

7641543-Mainhoopbase.JPG (500 downloads)
Re: Duster roll bar [Re: 70Drop] #1409308
03/26/13 12:24 PM
03/26/13 12:24 PM
Joined: Jan 2005
Posts: 226
California
70Drop Offline OP
enthusiast
70Drop  Offline OP
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Posts: 226
California
Here's another.

7641548-Backbrace.JPG (421 downloads)
Re: Duster roll bar [Re: 70Drop] #1409309
03/26/13 12:26 PM
03/26/13 12:26 PM
Joined: Jan 2005
Posts: 226
California
70Drop Offline OP
enthusiast
70Drop  Offline OP
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California
And another.

Re: Duster roll bar [Re: 70Drop] #1409310
03/26/13 12:29 PM
03/26/13 12:29 PM
Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
dartman366 Offline
I Live Here
dartman366  Offline
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Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
When I origionally had the roll cage put in my dart the guy run the rear down bars thru the speaker holes and didn't have to cut anything, I have since backhalfed it and changed it and run them to the top of the frame and cut them to just clear the bottom of the tin going across the bottom of the package tray with a small notch.

7641560-backhalf053.JPG (386 downloads)

Light travels faster than the speed of sound,,,this is why some people seem bright untill you hear them speak.
Re: Duster roll bar [Re: dartman366] #1409311
03/26/13 12:32 PM
03/26/13 12:32 PM
Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
dartman366 Offline
I Live Here
dartman366  Offline
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Posts: 13,247
Mt. Vernon, Ohio
little better pic I think.

7641564-backhalf052.JPG (438 downloads)

Light travels faster than the speed of sound,,,this is why some people seem bright untill you hear them speak.
Re: Duster roll bar [Re: 70Drop] #1409312
03/26/13 12:50 PM
03/26/13 12:50 PM
Joined: Dec 2005
Posts: 4,306
State of Fascism
5
52savoy Offline
master
52savoy  Offline
master
5

Joined: Dec 2005
Posts: 4,306
State of Fascism
Yes.. the rear braces should be welded to the top of the hoop. It's seems that most of the cage kits don't supply long enough forward and rear bars. Even on 12 point kits, often the A-pillar bars aren't bent correct.
probably so they'll fit a Nova too.
Unless your using coil-overs, IMO.. run the rear bars as far back as possible. I like them welded over the rear spring hangers to be used as a faukum point....

http://en.wikipedia.org/wiki/Lever

besides chassis strength

I was only able to use about 1/2 of the 12pt kit and had to have new bars bent, besides buying more straight tubing


Project 2025, America's Mein Kampf coming Jan.2025
Re: Duster roll bar [Re: 70Drop] #1409313
03/26/13 12:50 PM
03/26/13 12:50 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
MR_P_BODY Offline
Master
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Posts: 52,972
Romeo MI
Attach the rear mounting points to the top of the shock
cross member on the frame rails... yes they should
be attached to the top of the main hoop... if they
are long enough you can have them bent and run through
the speaker holes or run them under the shelf like
Bill shows there

Re: Duster roll bar [Re: 70Drop] #1409314
03/26/13 01:00 PM
03/26/13 01:00 PM
Joined: Dec 2005
Posts: 4,306
State of Fascism
5
52savoy Offline
master
52savoy  Offline
master
5

Joined: Dec 2005
Posts: 4,306
State of Fascism
Before we all forget... Get yourself a NHRA rule book. It also would be a good idea to pick up a SFI chassis book if you know how fast your going or want to go later on.

http://www.sfifoundation.com/



Project 2025, America's Mein Kampf coming Jan.2025
Re: Duster roll bar [Re: 52savoy] #1409315
03/26/13 06:42 PM
03/26/13 06:42 PM
Joined: Dec 2005
Posts: 12,954
Fulton County, PA
C
CMcAllister Offline
Mr. Helpful
CMcAllister  Offline
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Posts: 12,954
Fulton County, PA
I don't think the guy doing the cert would be happy about the bar hanging off the edge of the plate. At least he shouldn't be. Bend or roll the plate so it follows the vertical part of the floorpan up an inch or two. The tube doesn't need to be dead center but it needs to have some edge distance.


If the results don't match the theory, change the theory.
Re: Duster roll bar [Re: CMcAllister] #1409316
03/26/13 07:10 PM
03/26/13 07:10 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
MR_P_BODY Offline
Master
MR_P_BODY  Offline
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Posts: 52,972
Romeo MI
Quote:

I don't think the guy doing the cert would be happy about the bar hanging off the edge of the plate. At least he shouldn't be. Bend or roll the plate so it follows the vertical part of the floorpan up an inch or two. The tube doesn't need to be dead center but it needs to have some edge distance.




I would roll the plate up the wall... they
want the plate to beef up the sheet metal and give
it some surface area... doesnt have to be centered

Re: Duster roll bar [Re: MR_P_BODY] #1409317
03/26/13 07:51 PM
03/26/13 07:51 PM
Joined: Feb 2011
Posts: 105
michigan
J
jbmopars Offline
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michigan
I think this is what Mr. P Body is refering to.

and this is the finished product. I wanted my cage to fit as tight as possible also, but giving up some space in this area is unusable space anyway, so make it easier on yourself.

Re: Duster roll bar [Re: 70Drop] #1409318
03/26/13 11:39 PM
03/26/13 11:39 PM
Joined: Aug 2003
Posts: 44,211
Bend,OR USA
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Cab_Burge Offline
I Win
Cab_Burge  Offline
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Joined: Aug 2003
Posts: 44,211
Bend,OR USA
Make sure the main hoop is as close to your body when sitting in the seat as the rule book says( I think it is no more than six inches behind you ) and the main hoop cross bar(shoulder harness attaches to it) is located properly in relation to you sitting in the seat, it should be no lower than four inches under your shoulders with you sitting in the seat and no higher than above your shoulders Don't forget about your helmet when sitting in the seat, the main hoop has to be above the top of your helmet also I don't like running the rear bars all the way back into the trunk I like using the X bar to the top of the rear sub frame kickup at the front edge of just like shown in the one picture showing the rear X brace bars


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Duster roll bar [Re: 70Drop] #1409319
03/27/13 09:43 PM
03/27/13 09:43 PM
Joined: Dec 2012
Posts: 15
selah, washington
72340dustermike Offline
member
72340dustermike  Offline
member

Joined: Dec 2012
Posts: 15
selah, washington
read your rule book because they are very specific head and roll bar placement
would hate to see you have to cut it out. i know i was worried to death the first time
i had mine inspected. i ran my rear tubes through speaker holes clear to the rear most
of the car.

Re: Duster roll bar [Re: 70Drop] #1409320
03/27/13 11:56 PM
03/27/13 11:56 PM
Joined: Mar 2013
Posts: 197
Nor-Cal
L
loaderpro Offline
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loaderpro  Offline
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Joined: Mar 2013
Posts: 197
Nor-Cal
This may seem like a lot of work but you will be happier in the end. I would take the main hoop to some one with a bender, have them bend it inwards 2" per side, just add to the existing bend at the seatback brace. Once that is done, reinstall it on the plates you have in your pics, you have the option of leaning the bar rearward, this way you can almost center the bar on the plate while still keeping the main hoop behind the B-pillar. I angle my bars 15 degrees in chassis cars but in your case maybe 5-10 degrees? Helmet must be within 6" forward of the main hoop. If your not using an X brace (recommended) then put the rear struts to the frame at the shock mounts. If it were in my shop I would use those rear struts to build an X brace and buy yourself some 1 1/4 tubing to run from the main hoop to the rear shackles. The seatback brace needs to be no lower than 4" below the shoulders, the drivers sidebar needs to pass halfway between the shoulder and the elbow while seated.

7643877-nhra.jpg (199 downloads)






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