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Saving sheet metal? #1385605
02/11/13 03:55 PM
02/11/13 03:55 PM
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Mt.Gilead, Ohio
OhioMopar Offline OP
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When you go through the body on a car you are restoring and there are a couple holes, small holes, in spots, do you replace the panel or just patch the holes?
Is it better, in your opinion, to keep as much original sheet metal as possible?
Just curious. Both of my cars suffer from a couple small holes, and I'm talking floor pan holes that can be covered by a dime, in the drivers pans.
The GTS has a couple more holes for things like battery relocation, fuel cell, fuel pump(although those might be run through the vent hole locations) . The Bee has rust I'm the lower ribs of the trunk floor, but is by no means 'gone'.


1969 Dart GTS 340
1969 Super Bee X9 N-96
1969 Coronet R/T X9 N-96
2015 Dodge Dart GT
2019 Ram 2500 Big Horn.
Looking for the original block for my Bee. The last 4 are 7449
Re: Saving sheet metal? [Re: OhioMopar] #1385606
02/11/13 04:07 PM
02/11/13 04:07 PM
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Western New York
sixpackbee Offline
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I always try to save as much of the original metal as is feasable.


1959 Bugeye Sprite
1967 Charger Black L code
1967 Coronet R/T Convert Green 440 auto bought from original owner
1968 Charger R/T Bronze 440 4 spd console AM/FM
1969 Super Bee WM21H B5 A40 D21 N96
1969 Barracuda Formula S 340 Convert pilot car
1969 Hemi Road Runner RM23J D32 Omaha orange 4.10 Dana N96 N85
1970 Super Bee WM23N FE5 V1X 3.91 axle package, N96
1970 Road Runner RM21N B3 V1X D13
1971 MG Midget
1971 Road Runner RM23H GW3, A57
1972 Road Runner RM23P FY1, D21
Re: Saving sheet metal? [Re: OhioMopar] #1385607
02/11/13 04:08 PM
02/11/13 04:08 PM
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Posts: 5,268
NY
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70440+6bbl Offline
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NY
The plan should be to keep as much OE metal as possible in a true restoration. Sometimes, it isn't really feasible though. The rust in the trunk floor ribs is typical and once it is media blasted, there will be hundreds of little pinholes. Instead of replacing the full floor with China tin, try and just use the center section and butt weld it in, that way, the OE spot welds will still be retained.

Re: Saving sheet metal? [Re: 70440+6bbl] #1385608
02/11/13 04:14 PM
02/11/13 04:14 PM
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Mt.Gilead, Ohio
OhioMopar Offline OP
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Quote:

The plan should be to keep as much OE metal as possible in a true restoration. Sometimes, it isn't really feasible though. The rust in the trunk floor ribs is typical and once it is media blasted, there will be hundreds of little pinholes. Instead of replacing the full floor with China tin, try and just use the center section and butt weld it in, that way, the OE spot welds will still be retained.



I had given that some thought. Buying the full panel and just taking what I needed.
I'm in the same quandary over the right quarter. It has been repaired down low, the area ahead of the wheel looks fine. But up top where it folds into the trunk gutter there is rust through. Wonder if it would be better to patch it OE replace the whole thing. Pretty are it would be less expensive to repair what is there!


1969 Dart GTS 340
1969 Super Bee X9 N-96
1969 Coronet R/T X9 N-96
2015 Dodge Dart GT
2019 Ram 2500 Big Horn.
Looking for the original block for my Bee. The last 4 are 7449
Re: Saving sheet metal? [Re: OhioMopar] #1385609
02/11/13 04:18 PM
02/11/13 04:18 PM
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NY
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70440+6bbl Offline
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I'm in the same boat with my Bees original pass qtr, it would probably be easier to replace the full panel with a new one, or original take off.

Re: Saving sheet metal? [Re: 70440+6bbl] #1385610
02/11/13 04:28 PM
02/11/13 04:28 PM
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Mt.Gilead, Ohio
OhioMopar Offline OP
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Would like to hear what you decide. The body work is still a ways off. Just doing some early research.


1969 Dart GTS 340
1969 Super Bee X9 N-96
1969 Coronet R/T X9 N-96
2015 Dodge Dart GT
2019 Ram 2500 Big Horn.
Looking for the original block for my Bee. The last 4 are 7449
Re: Saving sheet metal? [Re: OhioMopar] #1385611
02/11/13 06:03 PM
02/11/13 06:03 PM
Joined: Dec 2007
Posts: 18,157
Mass
DAYCLONA Offline
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Mass
I don't believe in the "Frankenpatch" method of bodywork, replace the entire panel with new/used/NOS/repro, leave the patches in the trash, you'll thank yourself later down the road....

Re: Saving sheet metal? [Re: DAYCLONA] #1385612
02/11/13 07:55 PM
02/11/13 07:55 PM
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Rust Belt, SW PA
Silver70 Offline
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Another problem with fixing just the holes on say a quarter is, it could be thing in other areas and rust through after paint. My challenger had pinholes I could have filled, but replaced it instead because it's just an original triple green 318 car

For me it usually comes down to if its my car or someone elses. My own car, I'll patch and make flush fitting pieces that take more time, but cost me nothing. Since my time costs me nothing. For someone elses car I usually replace the panel or as much of the section that's rusty... since the time involved a lot of times costs more than a panel.


68 Road Runner, 69 Belvedere, 71 Challenger Vert
340 barracuda, 01 Ram CTD, 95 Ram, 04 Ram, 85 Daytona turbo Z
66 GTO, 06 Magnum RT AWD. 07 Ram CTD, 07 Ram
Re: Saving sheet metal? [Re: Silver70] #1385613
02/11/13 11:11 PM
02/11/13 11:11 PM
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Lima, Peru
domingo Offline
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I think saving the original sheetmetal and patching is always better....if they are small patches....

AND IF YOU HAVE THE ABILITY TO MAKE A GOOD CLEAN PATCH!!!

Im not talking about the above mentioned "franken-patches" that need to be buried in bondo afterwards....those suck!

Re: Saving sheet metal? [Re: domingo] #1385614
02/12/13 03:54 AM
02/12/13 03:54 AM
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Mt.Gilead, Ohio
OhioMopar Offline OP
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So no cut down stop signs banged into place?

Re: Saving sheet metal? [Re: OhioMopar] #1385615
02/12/13 04:01 AM
02/12/13 04:01 AM
Joined: Feb 2003
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Rust Belt, SW PA
Silver70 Offline
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Rust Belt, SW PA
I've cut out sections made from pop cans to chicken wire over the years... I have seen street signs used as floor pans too I had some real beater vehicles over the years I had to patch and I wouldn't even do that to them.

Re: Saving sheet metal? [Re: Silver70] #1385616
02/12/13 04:36 AM
02/12/13 04:36 AM
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MYRTLE BEACH SOUTH CAROLINA
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ek3 Offline
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you must have restored one//some of my old cars!

Re: Saving sheet metal? [Re: Silver70] #1385617
02/12/13 10:32 AM
02/12/13 10:32 AM
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Mt.Gilead, Ohio
OhioMopar Offline OP
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I had a '69 Charger once that someone used foil to cover the hole so they could spread the mud on. My '70 Bee had a trunk floor that looked like it was made out of cardboard and straight bondo.

Re: Saving sheet metal? [Re: OhioMopar] #1385618
02/12/13 09:13 PM
02/12/13 09:13 PM
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Oreland Pa
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its personal judgement, you can spend time making patches and fixing OE panels or get NOS/used/repro and spend alot of money on them and spend alot of time cutting spot welds and fitting the replacement panels to fit right. either way you still want the car together, so i think its all personal judgement with your skills and experience. those are just my but im only 18 and restoring my high school graduation present


71 challenger 440 sixpack shaker *CLONE* (71challenger 440+6 shaker clone FAST/my HS grad present)
03 mustang Mach 1 (daily driver)

11.35 @ 121.5 4 SPEED on F60-15s w/ 6/32 tread
Re: Saving sheet metal? [Re: clonedshaker+6] #1385619
02/13/13 05:56 AM
02/13/13 05:56 AM
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Mt.Gilead, Ohio
OhioMopar Offline OP
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Good luck on your project! Have you posted it in the projects section?


1969 Dart GTS 340
1969 Super Bee X9 N-96
1969 Coronet R/T X9 N-96
2015 Dodge Dart GT
2019 Ram 2500 Big Horn.
Looking for the original block for my Bee. The last 4 are 7449
Re: Saving sheet metal? [Re: OhioMopar] #1385620
02/13/13 03:39 PM
02/13/13 03:39 PM
Joined: May 2012
Posts: 223
Oreland Pa
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thanks! yes its on the restoration forum, its
71challenger 440+6 shaker clone FAST/my HS grad present


71 challenger 440 sixpack shaker *CLONE* (71challenger 440+6 shaker clone FAST/my HS grad present)
03 mustang Mach 1 (daily driver)

11.35 @ 121.5 4 SPEED on F60-15s w/ 6/32 tread
Re: Saving sheet metal? [Re: clonedshaker+6] #1385621
02/14/13 09:10 PM
02/14/13 09:10 PM
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Posts: 806
Iowa - a member of the rustbel...
Birdturd Offline
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I would go with the full panel replacement to the seams, most of the time. On my 68 bird the lower quarters were bad and up by the window was so-so and the trunk gutters need a little attention. All in all a full panel was the way to knock it all out at once.

I suppose it could vary on the specific car also, like a Hemi roadrunner vs a 383 car.

Re: Saving sheet metal? [Re: Birdturd] #1385622
02/14/13 10:26 PM
02/14/13 10:26 PM
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jersey shore
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flypaper Offline
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Quote:

I would go with the full panel replacement to the seams, most of the time.




what kills me is all of the half azz trunk floor work i see out there!

alot of people take the short cut
and they will splice in a mess instead of growing a pair
and drilling out the rear panel
they will always say whats left in there is real solid so it
doesn't need to be replaced

Re: Saving sheet metal? [Re: flypaper] #1385623
02/14/13 11:58 PM
02/14/13 11:58 PM
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Mt.Gilead, Ohio
OhioMopar Offline OP
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Quote:

Quote:

I would go with the full panel replacement to the seams, most of the time.




what kills me is all of the half azz trunk floor work i see out there!

alot of people take the short cut
and they will splice in a mess instead of growing a pair
and drilling out the rear panel
they will always say whats left in there is real solid so it
doesn't need to be replaced



But your post doesn't match your signature...
Seriously, though. The right quarter has its issues. Down low, up high, and in the rear window area(don't think I mentioned that before). It may only make sense to replace that rather than patch in three different places. Most everything is pretty solid. I think the fenders are usable and I will probably hang a door on the drivers side.
Just getting some ideas.

Re: Saving sheet metal? [Re: OhioMopar] #1385624
02/15/13 12:11 AM
02/15/13 12:11 AM
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Posts: 18,632
jersey shore
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flypaper Offline
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Quote:

Quote:

Quote:

I would go with the full panel replacement to the seams, most of the time.




what kills me is all of the half azz trunk floor work i see out there!

alot of people take the short cut
and they will splice in a mess instead of growing a pair
and drilling out the rear panel
they will always say whats left in there is real solid so it
doesn't need to be replaced



But your post doesn't match your signature...




it all depends on what amd part we are talking about!
there are a few amd parts i have had to frankenslice up to make work..

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