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AndyF, Toyota 3 wire alternator "repair" plug! #13371
10/22/04 09:37 PM
10/22/04 09:37 PM
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Warren, MI
71TA Offline OP
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I'd like to go with the Toyota alternator (after reading the Mad "3 wire vs 1 wire" tech info) but wasn't sure where in the heck I'd find the connector to do it right.

The Internet is a beautiful thing!

Found this company that sells a "repair" or conversion pigtail for the Toyota alternator Thats it isn't it?

Scroll down to page 4.......

http://www.nwreg.com/pdf/catalog/nwr_catalog_c.pdf


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Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: 71TA] #13372
10/23/04 11:37 AM
10/23/04 11:37 AM
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Warren, MI
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bttt


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Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: 71TA] #13373
10/23/04 11:59 AM
10/23/04 11:59 AM
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Fitchburg,Massachusetts
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Yes the 3 wire one should work. Most toyotas use one of the 2 listed there either 2 or 3 wire. ~Mike~

Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: 71TA] #13374
10/27/04 04:39 PM
10/27/04 04:39 PM
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I checked out that link and talked to a sales guy at NW Regulator Supply. Turns out there is a better solution that they have. Part number 50-12159 is a repair harness for the Toyota alternator. It plugs right into the alternator and gives you three wires with bare ends to hook to your wiring harness.

Thanks for the tip.

Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: AndyF] #13375
10/27/04 06:50 PM
10/27/04 06:50 PM
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Maybe OT but is there something in the tech archives to do the single wire/new alternator conversion? BTW, what are the pros and cons of a single wire vs a 3 wire vs OEM alternators?

Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: ScottSmith_Harms] #13376
10/28/04 09:08 AM
10/28/04 09:08 AM
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Quote:

Maybe OT but is there something in the tech archives to do the single wire/new alternator conversion? BTW, what are the pros and cons of a single wire vs a 3 wire vs OEM alternators?




Scott, AndyF turned me on to this link.....

http://www.madelectrical.com/electricaltech/onewire-threewire.shtml

Great info! Basically the one wire is a dumb system and just pumps out 14.5V to charge a battery. In a race car with a very simple, HD, BIG WIRE system this would be OK. But in a car, especially our old cars with bad connections and relatively small wires, the 3 wire alternator has a sense wire. This should be connected to a main 12vdc junction like the stud on the starter relay where it can then compensates for voltage drops. The 3 pin connector also has an idiot light output. In the article above it says this is a good feature to wire up since a voltage gauge will show low voltage (discharge) but the idiot light will give you a heads up to a situation like a thrown belt.

Good read - check it out.

I just picked up an inexpensive Toyota alternator on the Bay and AndyF's bracket setup from Greg in FL. The guy on Ebay ALSO sells the 3P round plug with pigtail for $10. Can't wait to get that voltage regulator OFF the firewall. Then I may move the MSD box somewhere else like inside the car. I like that simple look. As it is with the battery in the trunk and manual steering. The motor looks TINY sitting in the engine well. Might go to an electric fuel pump also. I LIKE that STARK, BARREN look. This small Denso alternator will help with that "look". Plus it make the engine easier to work on





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Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: 71TA] #13377
10/28/04 10:20 AM
10/28/04 10:20 AM
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Quote:


Great info! Basically the one wire is a dumb system and just pumps out 14.5V to charge a battery. In a race car with a very simple, HD, BIG WIRE system this would be OK. But in a car, especially our old cars with bad connections and relatively small wires, the 3 wire alternator has a
I just picked up an inexpensive Toyota alternator on the Bay and AndyF's bracket setup from Greg in FL. The guy on Ebay ALSO sells the 3P round plug with pigtail for $10. Can't wait to get that voltage regulator OFF the firewall. Then I may move the MSD box somewhere else like inside the car. I like that simple look. As it is with the battery in the trunk and manual steering. The motor looks TINY sitting in the engine well. Might go to an electric fuel pump also. I LIKE that STARK, BARREN look. This small Denso alternator will help with that "look". Plus it make the engine easier to work on



Hey 71 ya got a link to Ebay on that lead?

Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: cudarex] #13378
11/01/04 04:04 PM
11/01/04 04:04 PM
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Warren, MI
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Nice alternator. Guy popped a v groove pulley on. Only took a few days to get. Price was right. He even had the pigtail for an extra $10.


1247702-alt.JPG (422 downloads)

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Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: 71TA] #13379
11/01/04 04:07 PM
11/01/04 04:07 PM
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The correct Toyota alternator already has the v-groove pulley on it. So I hope that is the correct case style to work with the bracket kit. If the Denso or Toyota part number matches up to what the instructions call for then you're okay.

Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: AndyF] #13380
11/01/04 04:16 PM
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Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: AndyF] #13381
11/01/04 04:56 PM
11/01/04 04:56 PM
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Quote:

The correct Toyota alternator already has the v-groove pulley on it. So I hope that is the correct case style to work with the bracket kit. If the Denso or Toyota part number matches up to what the instructions call for then you're okay.



I don't know. The picture on the Egag site the case looks different than the one on Andy's site.

Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: cudarex] #13382
11/01/04 05:34 PM
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Nope it's not different. Look closly at the boss by the lower mounting hole. Same as on Andy's website. I REALLY looked them over. There IS anothet case style that is VERY similar but slightly different on that lower mount hole and boss - longer and more of a "12 o'clock - 6 o'clock" positioning instaed of the "12 o'clock - 7 o'clock" as selected by Andy.

I'm gonna test fit it tonight. i'll let you know. Them alternators are like $150++ anywhere else.

Found a link to a 90A upgrade "kit" for these also.

http://www.4x4wire.com/toyota/4Runner/

Last edited by 71TA; 11/01/04 05:37 PM.

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Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: 71TA] #13383
11/01/04 11:47 PM
11/01/04 11:47 PM
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Install went great. NOPE I didn't WIRE it yet - gotta dig thru the service manual to figger it out. Not sure if I should cut the voltage regulator and extra alternator wires off or not. To do it right I would need to retape the harness and don't feel like doing it right now - think I may cut them off and tape over them for now.

Not sure what to do with the extra regulator holes on the firewall. Probably just LEAVE them. Would be cool if there were some small push in black caps to just barely cover the holes - gotta be something like that at the hardware store or ONLINE.

Gotta get the AndyF recommended 45" belt tomorrow. The stocker 48"er is a bit long.

Also gotta redo all my fuel lines. Redid the carb fuel lines over the weekend with auto parts store stuff. It's coated with some light green covering. Looks like crap. Then my six pack fuel line from the pump up to the filter needed to be tweaked for the new bracket plus it needs to be longer. May just have Inline Tube bend it. They'll bend up anything that you mock up with a piece of coat hanger. I'll probably order a pressure regulator and upgrade to 3/8 lines. Still wanna stay with an OEM kinda look. Holley has a plain Jane looking aluminum regulator. Have to see if it comes in a 3/8" unit. May need to up the mech pump to a 3/8" Carter.



1248951-alt.JPG (351 downloads)
Last edited by 71TA; 11/01/04 11:54 PM.

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Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: 71TA] #13384
11/02/04 12:03 AM
11/02/04 12:03 AM
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Looks good. You should be able to reuse one of the existing field wires as the ignition wire. Just wire it so that the old regulator is bypassed. That way you'll have ignition switched 12v to the new alternator. The BAT wire will hook up to the new alternator of course. That leaves you with one extra wire in the existing harness and then you have to run a new wire for the sense.

Or you can run a new ignition wire and then you don't have to cut out the old field wires. That way you can swap back pretty quickly if something goes wrong.

Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: AndyF] #13385
11/02/04 12:08 AM
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Thanks Andy. Will probably USE one of the existing field wires for the switched 12V and run a new sense wire and then get some harness tape and wrap it correctly. Nice job. (I design and program industrial controls for a living so am REAL familiar with sense wire on critical voltage power supplies/applications. Do alot of thermocouple and strain gauge/milivolt stuff. Do worry bout losing me ).

See my other "low mount a/c post"


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Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: 71TA] #13386
11/02/04 10:31 AM
11/02/04 10:31 AM
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I have thought about doing this conversion also. Not a real electrical genius, so I'm kind of hesitant. One ? I do have is with the increased current from the new alternator, are there any upgrades needed to the factory wiring system? I'm just wondering whether my crusty engine wiring harness will hold up.

Re: AndyF, Toyota 3 wire alternator "repair" plug! [Re: Burkenator] #13387
11/02/04 11:27 AM
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Quote:

I have thought about doing this conversion also. Not a real electrical genius, so I'm kind of hesitant. One ? I do have is with the increased current from the new alternator, are there any upgrades needed to the factory wiring system? I'm just wondering whether my crusty engine wiring harness will hold up.



Shouldn't be a problem if you make the amp gauge bypass per this article http://www.madelectrical.com/electricaltech/amp-gauges.shtml







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