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Don't use nice headers during break-in? #1163778
01/24/12 12:31 AM
01/24/12 12:31 AM
Joined: Aug 2007
Posts: 2,356
Kentucky
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dfsmopars Offline OP
top fuel
dfsmopars  Offline OP
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Joined: Aug 2007
Posts: 2,356
Kentucky
So I found out tonight that it is not recommended to use ceramic coated headers during break-in. So this means I really have no choice but to install the Hooker Comps and then swap them out with TTI later. After fitting up the Comps tonight I was ready to lay down the money for the TTIs until I read that tid bit. What a pain to have to take out the Comps.


‘72 Charger, 5.9 Magnum, Tremec 5 spd., Pro-Touring
‘14 Big Horn, Quad Cab, 4x4, 1500
Re: Don't use nice headers during break-in? [Re: dfsmopars] #1163779
01/24/12 12:35 AM
01/24/12 12:35 AM
Joined: Jan 2004
Posts: 27,347
Today? Who Knows?
1_WILD_RT Offline
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1_WILD_RT  Offline
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Posts: 27,347
Today? Who Knows?
Another reason to do your break in on a test stand or better yet a dyno...


"The Armies of our ancestors were lucky, in that they were not trailed by a second army of pencil pushers."
Re: Don't use nice headers during break-in? [Re: dfsmopars] #1163780
01/24/12 12:36 AM
01/24/12 12:36 AM
Joined: Jan 2003
Posts: 4,587
St. John's Newfoundland
440newport Offline
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440newport  Offline
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Posts: 4,587
St. John's Newfoundland
I've heard of that too, but have never seen first hand the damage that can be done.

Personally, as long as you get the timing in the ballpark quick enough I wouldn't worry about it.

Re: Don't use nice headers during break-in? [Re: 440newport] #1163781
01/24/12 12:46 AM
01/24/12 12:46 AM
Joined: Jan 2003
Posts: 20,763
A collage of whims
topside Offline
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topside  Offline
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Posts: 20,763
A collage of whims
Never had that problem, whether coated or painted or even porcelainized.

Re: Don't use nice headers during break-in? [Re: dfsmopars] #1163782
01/24/12 12:58 AM
01/24/12 12:58 AM
Joined: Jan 2003
Posts: 75,004
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 75,004
U.S.S.A.
all depends if you do it right , many do not .

If you have a helper... or three ... on hand to start the engine while you, or somebody else, stand ready with a timing light and tach connected , bring it right up to 2000 rpm and get the timing set to 36-38 degrees you should not get the headers cherry red and burn off the coating .

Re: Don't use nice headers during break-in? [Re: JohnRR] #1163783
01/24/12 01:32 AM
01/24/12 01:32 AM
Joined: Sep 2011
Posts: 68
Earth
tubedriver Offline
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tubedriver  Offline
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Joined: Sep 2011
Posts: 68
Earth
My TTI headers got toasted....Don't know whether to recommend just making it richer to start with, but the idle mixture setting from the stock heads was enough lean with the new Indy heads at idle to make the headers glow in short order, like real fast! So my headers are cooked.

Re: Don't use nice headers during break-in? [Re: tubedriver] #1163784
01/24/12 10:40 AM
01/24/12 10:40 AM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Challenger 1 Offline
Too Many Posts
Challenger 1  Offline
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Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Quote:

My TTI headers got toasted....Don't know whether to recommend just making it richer to start with, but the idle mixture setting from the stock heads was enough lean with the new Indy heads at idle to make the headers glow in short order, like real fast! So my headers are cooked.




Mine too when I first started my 440 back in 2005. It's hard not to get them cherry red when you are reving at 2000 rpm for 20 minutes. Use junk headers first during break in. My

Re: Don't use nice headers during break-in? [Re: Challenger 1] #1163785
01/24/12 11:06 AM
01/24/12 11:06 AM
Joined: Sep 2003
Posts: 1,465
Carson City, NV
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babarracuda Offline
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Posts: 1,465
Carson City, NV
If your headers get cherry red hot, then the mixture or timing is off. Set the timing as soon as its started. Use a known good carb. If you have made performace changes richen up the primaries 1 or 2 sizes for safety.

Re: Don't use nice headers during break-in? [Re: babarracuda] #1163786
01/24/12 11:14 AM
01/24/12 11:14 AM
Joined: Jan 2003
Posts: 15,551
Norwich CT USA
moparts Offline
I Live Here
moparts  Offline
I Live Here

Joined: Jan 2003
Posts: 15,551
Norwich CT USA
Quote:

If your headers get cherry red hot, then the mixture or timing is off. Set the timing as soon as its started. Use a known good carb. If you have made performace changes richen up the primaries 1 or 2 sizes for safety.




Disagree, Under a "no load condition", like braking in a cam you will get the headers nice and red with correct timing and mixture, no way around it. Your running in the idle circuit.


Tom ,

2011 Ram 3500 C&C Diesel
2009 Challenger R/T
1971 Challenger Conv. 511/4 speed
1970 Challenger R/T 503/727


Re: Don't use nice headers during break-in? [Re: moparts] #1163787
01/24/12 11:19 AM
01/24/12 11:19 AM
Joined: Sep 2003
Posts: 1,465
Carson City, NV
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babarracuda Offline
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Carson City, NV
At 2000 RPM you are off the Idle screws. I have never heated up the headers on 7 different builds. Am assuming that the idle screws we set at 1 1/2 turns to start. I am asumimng that you have an automatic which will put a very small load on the motor.

Re: Don't use nice headers during break-in? [Re: babarracuda] #1163788
01/24/12 11:29 AM
01/24/12 11:29 AM
Joined: Jan 2003
Posts: 17,844
S.E. Michigan
ZIPPY Offline
I Live Here
ZIPPY  Offline
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Posts: 17,844
S.E. Michigan
A flat tappet 20 minute run-in DOES NOT have to be all in one shot.

As long as it fires up instantly without any excessive cranking....5 minutes at a time, or 10 minutes at a time works just fine.

Let it cool off between runs, and then do another run until your total equals at least 20 minutes.

The idea is to run in the cam and lifters, establish lifter rotation and a wear pattern. The oil and coolant temp, as long as within safe limits, can be on the cold side during the process and it will not do any harm whatsoever. There is no need to melt it down trying to do it all in one shot.


Rich H.

Esse Quam Videri




Re: Don't use nice headers during break-in? [Re: dfsmopars] #1163789
01/24/12 11:51 AM
01/24/12 11:51 AM
Joined: Dec 2007
Posts: 18,157
Mass
DAYCLONA Offline
I Live Here
DAYCLONA  Offline
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Posts: 18,157
Mass
Some say yes, some say no,....personally in 30 yrs of engine building, and countless break ins, avg 2000 RPM@20-30 mins.....I've never "fried" a set of headers, even nickel plated, chrome, painted, or ceramic coated units, including TTI's


I do make sure all perimeters of the engine are set before firing, and all external sensors, gauges, timing equipment, etc, is attached ready to go

Re: Don't use nice headers during break-in? [Re: DAYCLONA] #1163790
01/24/12 12:58 PM
01/24/12 12:58 PM
Joined: Jan 2003
Posts: 5,902
Athens, Greece
Pyper70 Offline
master
Pyper70  Offline
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Posts: 5,902
Athens, Greece
.............or get a roller setup and avoid having the the cam-break in procedure...

When I do my 505 break-in (if I hadn't bought the roller setup) I would have a proven manifold, carb, throttle setup. All I would need to do is set the timing on the mark and I am good to go. Any way you can pull an existing working setup from another car and use the induction side that has the best results?


Family owned 1969 Charger R/T DualQuad 440/727/GVO/3.55s
Re: Don't use nice headers during break-in? [Re: Pyper70] #1163791
01/24/12 01:06 PM
01/24/12 01:06 PM
Joined: Jan 2003
Posts: 16,619
Almost Heaven
B_Body_Bob Offline
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B_Body_Bob  Offline
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Almost Heaven
If it's an auto you might want to think about putting it in neutral instead of leaving it in park. Remember the pump doesn't run in park, the fluid is your lube, and 20 minutes is a good chunk of time.


Everybody makes fun of a hillbilly until they need something fixed
Re: Don't use nice headers during break-in? [Re: ZIPPY] #1163792
01/24/12 07:58 PM
01/24/12 07:58 PM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline
Striving for excellence
Kern Dog  Offline
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Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Quote:

A flat tappet 20 minute run-in DOES NOT have to be all in one shot.

As long as it fires up instantly without any excessive cranking....5 minutes at a time, or 10 minutes at a time works just fine.

Let it cool off between runs, and then do another run until your total equals at least 20 minutes.

The idea is to run in the cam and lifters, establish lifter rotation and a wear pattern. The oil and coolant temp, as long as within safe limits, can be on the cold side during the process and it will not do any harm whatsoever. There is no need to melt it down trying to do it all in one shot.




This is encouraging. I have had to shut down before and worried that I screwed something up. Once I had 2 NEW spark plug wires fail. Another time I had a fuel leak, another time it was coolant......

Last edited by Frankenduster; 01/24/12 11:06 PM.
Re: Don't use nice headers during break-in? [Re: Kern Dog] #1163793
01/24/12 09:12 PM
01/24/12 09:12 PM
Joined: Oct 2006
Posts: 3,054
USA
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b54406barrel Offline
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USA
I always have a fan aimed at the car, keeps the air moving pretty good in the engine compartment, too.

7035408-unnamed.jpg (45 downloads)
Re: Don't use nice headers during break-in? [Re: b54406barrel] #1163794
01/24/12 09:17 PM
01/24/12 09:17 PM
Joined: Nov 2007
Posts: 21,822
Kirkland, Washington
Pacnorthcuda Offline
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Posts: 21,822
Kirkland, Washington
My Jet Hot Ceramic ("Sterling") coating held up just fine during a cam breakin.

It may depend on the quality of the coating.
In addition to how HOT it actually gets of course.

Re: Don't use nice headers during break-in? [Re: Pacnorthcuda] #1163795
01/24/12 10:55 PM
01/24/12 10:55 PM
Joined: Jan 2003
Posts: 4,616
Kissimmee Fl.
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dusturbd340W5 Offline
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Kissimmee Fl.
yep I have never had a problem with messing up headers during break in.


70 duster full chassis super pro 416 CNC Indybrock heads 727 w/brake

best so far 1.212 60 6.219 in 1/8 at 110.88 9.768 at 137.81 1/4
Re: Don't use nice headers during break-in? [Re: dfsmopars] #1163796
01/26/12 12:45 AM
01/26/12 12:45 AM
Joined: Aug 2007
Posts: 2,356
Kentucky
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dfsmopars Offline OP
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dfsmopars  Offline OP
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Joined: Aug 2007
Posts: 2,356
Kentucky
OK, which one of you Masters want to come to the great state of KY and help start this thing up in a few weeks? This is my first solo build and start up so I am a little nervous. I am ready to get it over with so I know everything is OK. I still have a little work to do to get ready. Mount the electric fuel pump, new carb, new linkage, headers, front end accessories, oil it, valve covers and hook it all up.
Question, if I am at TDC and the crank mark is right before zero on the timing chain cover isn't ths a good place to start?


‘72 Charger, 5.9 Magnum, Tremec 5 spd., Pro-Touring
‘14 Big Horn, Quad Cab, 4x4, 1500






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