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fuel system problem #1086323
10/01/11 03:53 PM
10/01/11 03:53 PM
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Charleston
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sixpackgut Offline OP
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Charleston
same fuel system that was on my challenger is not working in my cuda.

only thing different is a fuel cell insted of stock tank.

first question is, anyone ever find that the foam would block the outlets in the fuel cell? not sure if this is the problem or not

another maybe venting but i can push on the top of the plastic fuel cell and hear the air breath in and out

it just slowly starts loosing fuel pressure and when i go WOT it will completely go to zero then start working its way back up after i let off

mallory 140 with 4309 reg(that has always worked flawless. relay in the back by the fuel pump. 8an up 10an back to tank.

i'm stumped


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Re: fuel system problem [Re: sixpackgut] #1086324
10/01/11 04:16 PM
10/01/11 04:16 PM
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Posts: 2,776
Ontario Canada
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MattW Offline
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Ontario Canada
Quote:

same fuel system that was on my challenger is not working in my cuda.

only thing different is a fuel cell insted of stock tank.

first question is, anyone ever find that the foam would block the outlets in the fuel cell? not sure if this is the problem or not

another maybe venting but i can push on the top of the plastic fuel cell and hear the air breath in and out

it just slowly starts loosing fuel pressure and when i go WOT it will completely go to zero then start working its way back up after i let off

mallory 140 with 4309 reg(that has always worked flawless. relay in the back by the fuel pump. 8an up 10an back to tank.

i'm stumped




Ive heard that the foam can break down.
Check clogged line, kink sound like your getting pressure but no volume.

Re: fuel system problem [Re: sixpackgut] #1086325
10/01/11 04:17 PM
10/01/11 04:17 PM
Joined: Dec 2009
Posts: 1,074
detroit, mi
POS Dakota Offline
super stock
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detroit, mi
Where's the pump in relation to the cell?
Is it below? Pump cavitating? pickup becoming uncovered?

Pictures?

Re: fuel system problem [Re: sixpackgut] #1086326
10/01/11 04:17 PM
10/01/11 04:17 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
MR_P_BODY Offline
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Romeo MI
Time for a flow test... I still have the foam in my
cell... also check the filter.... this is all assuming
you have the proper voltage at the pump

Re: fuel system problem [Re: MR_P_BODY] #1086327
10/01/11 04:42 PM
10/01/11 04:42 PM
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Charleston
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sixpackgut Offline OP
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well, in a very bad mood now. took the reg apart, all looked fine. it was staying at a steady pressure just sitting there for 5 minutes running so i dont think venting is/ was a problem. then i felt the wire going to the pump and it felt warm(red flag maybe). voltage just sitting there was good. then i stuck my hand into the cell and and was feeling around the output holes and then i plugged them and the pump stopped. think i burnt it up. wont come back on. i want to punch something right now


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Re: fuel system problem [Re: sixpackgut] #1086328
10/01/11 04:47 PM
10/01/11 04:47 PM
Joined: Jun 2003
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Romeo MI
MR_P_BODY Offline
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Romeo MI
Quote:

well, in a very bad mood now. took the reg apart, all looked fine. it was staying at a steady pressure just sitting there for 5 minutes running so i dont think venting is/ was a problem. then i felt the wire going to the pump and it felt warm(red flag maybe). voltage just sitting there was good. then i stuck my hand into the cell and and was feeling around the output holes and then i plugged them and the pump stopped. think i burnt it up. wont come back on. i want to punch something right now




Just let it cool down

Re: fuel system problem [Re: sixpackgut] #1086329
10/01/11 05:14 PM
10/01/11 05:14 PM
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Ambridge, Pa.
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rickraw Offline
top fuel
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Ambridge, Pa.
how old is ur pump?? if the wire is getting hot, pump may need rebuilt. my foam is starting to come apart, finding some in the filter. don't know how old it is though. probably remove it this winter. stay safe, seeya.

Re: fuel system problem [Re: rickraw] #1086330
10/01/11 05:28 PM
10/01/11 05:28 PM
Joined: Jan 2003
Posts: 20,825
A collage of whims
topside Offline
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A collage of whims
If there's no deterioration inside any of your fuel hoses - or a cut piece that acts as a flap to cut off flow - I'd suspect the pump. Not sure if yours is rebuildable, but I've seen some vane-types where the vanes get stuck, and they can't build pressure. I've never seen fuel-cell foam that could block anything - what I've seen is very coarse - but maybe there's such a thing out there.

Re: fuel system problem [Re: topside] #1086331
10/01/11 06:50 PM
10/01/11 06:50 PM
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Posts: 9,225
Charleston
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sixpackgut Offline OP
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Charleston
the pump is toast

new lines on the car, new cell, it works fine and then it just starts going away.

another thing that i didnt mention was that i had a different pump on the car before that did the same thing so i took the mallory off the challenger. can a relay drop voltage?

there is no cooling problems with the car, i can hardly get it over 160 and the volt meter seems right where it needs to be.


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Re: fuel system problem [Re: sixpackgut] #1086332
10/01/11 07:07 PM
10/01/11 07:07 PM
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Posts: 3,813
Arlington, Texas
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bobby66 Offline
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Arlington, Texas
Mallory 140? Probably just needs brushes.

Re: fuel system problem [Re: bobby66] #1086333
10/01/11 09:44 PM
10/01/11 09:44 PM
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Charleston
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sixpackgut Offline OP
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Charleston
i may have found something.....


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Re: fuel system problem [Re: sixpackgut] #1086334
10/01/11 09:49 PM
10/01/11 09:49 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
MR_P_BODY Offline
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Romeo MI
Quote:

i may have found something.....




Well........... are you going to tell us... at least
what you think it is

Re: fuel system problem [Re: MR_P_BODY] #1086335
10/01/11 10:10 PM
10/01/11 10:10 PM
Joined: Jun 2003
Posts: 9,225
Charleston
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sixpackgut Offline OP
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Quote:

Quote:

i may have found something.....




Well........... are you going to tell us... at least
what you think it is





under the vent in the cap is an orange umbrella like in the holley acc pumps to obviously stop fuel from comming out during a roll over, i'm thinking that maybe with my return style fuel system, and driving like i stole it, the umbrella may not be letting it vent properly, causing cavitaion in the pump, making the pump get hot...etc IDK what i'm talking about but it has to be something


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Re: fuel system problem [Re: sixpackgut] #1086336
10/01/11 11:02 PM
10/01/11 11:02 PM
Joined: Jan 2005
Posts: 3,699
Newport, Mi
Evil Spirit Offline
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Newport, Mi
I run the same parts in my Spirit, and I've never had any issues. One thing that is different on mine is that I put a 6" extension tube on the return line inside the tank, to eliminate turbulence at the pickup.


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Re: fuel system problem [Re: sixpackgut] #1086337
10/01/11 11:36 PM
10/01/11 11:36 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
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Romeo MI
I must have something different... my cap is sealed and
I have a separate vent/rollover valveif you think that
the case drill in a separate vent/rollover valve

Re: fuel system problem [Re: MR_P_BODY] #1086338
10/01/11 11:50 PM
10/01/11 11:50 PM
Joined: Jan 2005
Posts: 3,699
Newport, Mi
Evil Spirit Offline
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Newport, Mi
Quote:

I must have something different... my cap is sealed and
I have a separate vent/rollover valveif you think that
the case drill in a separate vent/rollover valve





Ditto - my Harwood has a separate fitting to attach the vent to.


Free advice and worth every penny...
Factory trained Slinky rewinder.........
Re: fuel system problem [Re: sixpackgut] #1086339
10/02/11 01:29 PM
10/02/11 01:29 PM
Joined: Jul 2007
Posts: 199
TN Hoosier
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jb500 Offline
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Quote:

the pump is toast

new lines on the car, new cell, it works fine and then it just starts going away.

another thing that i didnt mention was that i had a different pump on the car before that did the same thing so i took the mallory off the challenger. can a relay drop voltage?

there is no cooling problems with the car, i can hardly get it over 160 and the volt meter seems right where it needs to be.




Did you modify the 140 pump off the Challenger to run a return line system? Mallory provides a by-pass spacer to install in the pump when using their 4309 reg.

Re: fuel system problem [Re: jb500] #1086340
10/02/11 01:42 PM
10/02/11 01:42 PM
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Posts: 9,225
Charleston
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sixpackgut Offline OP
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Charleston
Quote:

Quote:

the pump is toast

new lines on the car, new cell, it works fine and then it just starts going away.

another thing that i didnt mention was that i had a different pump on the car before that did the same thing so i took the mallory off the challenger. can a relay drop voltage?

there is no cooling problems with the car, i can hardly get it over 160 and the volt meter seems right where it needs to be.




Did you modify the 140 pump off the Challenger to run a return line system? Mallory provides a by-pass spacer to install in the pump when using their 4309 reg.




yes, is the same pump, same reg off the challenger. only thing different is a fuel cell insted of a stock tank


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Re: fuel system problem [Re: Evil Spirit] #1086341
10/02/11 01:45 PM
10/02/11 01:45 PM
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Posts: 9,225
Charleston
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sixpackgut Offline OP
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Charleston
Quote:

Quote:

I must have something different... my cap is sealed and
I have a separate vent/rollover valveif you think that
the case drill in a separate vent/rollover valve





Ditto - my Harwood has a separate fitting to attach the vent to.





the fitting on top of the tank i ran a return line to. but there is a vent in the cap and i drilled extra vent hole but there was a little unbrella i think may have been causing a problem. no time to mess with it today.

plus that pos rubber gasket on the fuel cell cap is all stretched out and i need a new one now.


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Re: fuel system problem [Re: sixpackgut] #1086342
10/02/11 05:13 PM
10/02/11 05:13 PM
Joined: Jan 2003
Posts: 1,855
Staten Island N.Y.
Dap Offline
top fuel
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Staten Island N.Y.
I would say you would need a larger vent than what you described. I had my fuel cell out last week and removed the fitting for the return welded to the top of the cell and replaced it with a bulked fitting with an anti aeration tube inside about 1.75" from the bottom of the cell. I have a -8 vent on the other side.


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