Re: Durango 5.9 freeze plug change - DIY?
[Re: MoparMarq]
#1076033
09/17/11 12:25 AM
09/17/11 12:25 AM
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Joined: Jun 2004
Posts: 893 Tustin, CA
pishta
super stock
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super stock
Joined: Jun 2004
Posts: 893
Tustin, CA
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Rubber expansion plug. Works well when you cant get a driver or hammer in there.
12 Grand Caravan 06 T&C 02 T&C 96 Breeze 65 Barracuda "S"
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Re: Durango 5.9 freeze plug change - DIY?
[Re: pishta]
#1076034
09/17/11 09:02 AM
09/17/11 09:02 AM
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Joined: Jan 2003
Posts: 21,079 Niles , Ohio
therocks
oh wait.but hey.lets see.oh yeah.
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oh wait.but hey.lets see.oh yeah.
Joined: Jan 2003
Posts: 21,079
Niles , Ohio
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Lots of people say the rubbers are junk.I had them in one block for at least 10 years.I started using the solid ones that tighten in like the rubbers.A lot of the newer cars you cant get to the plugs unless you do a ton of RR work.Most people didnt want to pay say 200 bucks for that.The solids I installed were in for years and never had any problems.Just clean the hole real good.I use a piece of fine sand paper then brake clean.Rocky
Chrysler Firepower
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Re: Durango 5.9 freeze plug change - DIY?
[Re: therocks]
#1076035
09/18/11 02:45 AM
09/18/11 02:45 AM
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Joined: Sep 2003
Posts: 1,168 Vancouver, WA
MoparMarq
OP
super stock
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OP
super stock
Joined: Sep 2003
Posts: 1,168
Vancouver, WA
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Picked up a freeze plug kit today. Pressure tester borrowed from A-zone. Found leak. Thought it was on the driver's side. Nope. Just coolant migrating around the oil pan rail from the passenger's side. Coming from aft freeze plug on passenger side - right in front of oil filter. Luckily reached it through the gap between the frame and fender liner. Factory block heater in lieu of freeze plug. Got it out okay. Crappy O-ring. Tried test fitting the new freeze plug in the hole with a socket and various extensions. No go. Can't get enough swing on a hammer to pound the freeze plug to start - even with the oil filter removed. Want to avoid the rubber plug method. Gonna try making a tool tomorrow from a length of household plumbing pipe (my erstwhile cheater bar) with the end cutoff at an angle to fit flush on the plug and hammer on the end that extends below the frame just past the LCA. Had one today, but the angle wasn't quite right.
FWIW, no sediment in the jacket as far as I could feel and cylinder walls looked nice and clean even though the coolant was probably the factory fill.
Last edited by MoparMarq; 09/18/11 02:48 AM.
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Re: Durango 5.9 freeze plug change - DIY?
[Re: MoparMarq]
#1076036
09/18/11 07:24 AM
09/18/11 07:24 AM
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Joined: Jul 2003
Posts: 6,167 Maryland
GO_Fish
master
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master
Joined: Jul 2003
Posts: 6,167
Maryland
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I don't know Durangos, but is there a plastic fender liner inside the wheel well that you can remove? Maybe with the wheel taken off and the liner removed you can get a better shot?
Scott B.
"I'm a self-made man... I started with nothing, and I still have most of it!"
68 360 rusty B'cuda 'vert (GO Fish)13.59@ 98.72 mph
69 340 GTS stock 14.18@ 95.60 mph
01 5.9L Ram 1500 Quad Cab 4x4
01 3.5L 300M 16.23@ 86.97 mph
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Re: Durango 5.9 freeze plug change - DIY?
[Re: GO_Fish]
#1076037
09/18/11 10:26 AM
09/18/11 10:26 AM
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Joined: Jan 2003
Posts: 21,079 Niles , Ohio
therocks
oh wait.but hey.lets see.oh yeah.
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oh wait.but hey.lets see.oh yeah.
Joined: Jan 2003
Posts: 21,079
Niles , Ohio
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If you cant get it try the solid expandable plugs.The are like the rubbers but totally solid.Just install and tighten down the nut.Ive used them a lot at work.Simple and easy and a few are still working even after 4 or 5 years.I have the tool to install plugs and on a lot it still dosent work as they are buried.Rocky
Chrysler Firepower
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Re: Durango 5.9 freeze plug change - DIY?
[Re: therocks]
#1076038
09/18/11 05:46 PM
09/18/11 05:46 PM
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Joined: Jan 2005
Posts: 3,344 Central TX
roe
master
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master
Joined: Jan 2005
Posts: 3,344
Central TX
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I used the rubber exapandable one pictured above and it worked just fine without failing. I cleaned the hole really good, and hit it with some sand paper. I also took it as a chance to flush the coolant passages. Never had a problem with the rubber one.
1971 Plymouth Satellite 408/904 8 3/4 3.23 SG
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Re: Durango 5.9 freeze plug change - DIY?
[Re: roe]
#1076039
09/18/11 07:54 PM
09/18/11 07:54 PM
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Joined: Jul 2003
Posts: 6,167 Maryland
GO_Fish
master
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master
Joined: Jul 2003
Posts: 6,167
Maryland
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The rubber one should be okay in normal use. If you rev the engine high racing or towing, you run the risk of popping it out and dumping coolant on the ground in front of the rear wheels... At normal rpm's it should be fine, I'd put a wrench on it once in a while to make sure it is still snug.
Scott B.
"I'm a self-made man... I started with nothing, and I still have most of it!"
68 360 rusty B'cuda 'vert (GO Fish)13.59@ 98.72 mph
69 340 GTS stock 14.18@ 95.60 mph
01 5.9L Ram 1500 Quad Cab 4x4
01 3.5L 300M 16.23@ 86.97 mph
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Re: Durango 5.9 freeze plug change - DIY?
[Re: buildanother]
#1076045
09/18/11 08:38 PM
09/18/11 08:38 PM
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Joined: Sep 2003
Posts: 1,168 Vancouver, WA
MoparMarq
OP
super stock
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OP
super stock
Joined: Sep 2003
Posts: 1,168
Vancouver, WA
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Quote:
Looks nice and accessible. I would have pulled the engine and replaced all, but I am used to that.
By comparison to the others, it actually was pretty accessible, just a funky angle on the makeshift driver. I hope I never have to do the others. Looks like after the flush and fill, I'll be picking up a sacrificial zinc anode to mitigate any possible corrosion on the rest of the system.
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Re: Durango 5.9 freeze plug change - DIY?
[Re: MoparMarq]
#1076046
09/18/11 08:39 PM
09/18/11 08:39 PM
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Joined: Jun 2004
Posts: 893 Tustin, CA
pishta
super stock
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super stock
Joined: Jun 2004
Posts: 893
Tustin, CA
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Its going to go in at an angle so dont go crazy and use the 5 lb'er on it unless you know you are seated square. That is a good shot at it, the ones under the exhaust are a bear. Looks like that tool can be rotated a little to compensate for any cocking of the plug, gotta good chance!
12 Grand Caravan 06 T&C 02 T&C 96 Breeze 65 Barracuda "S"
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Re: Durango 5.9 freeze plug change - DIY?
[Re: pishta]
#1076047
09/18/11 08:59 PM
09/18/11 08:59 PM
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Joined: Sep 2003
Posts: 1,168 Vancouver, WA
MoparMarq
OP
super stock
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OP
super stock
Joined: Sep 2003
Posts: 1,168
Vancouver, WA
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Quote:
Its going to go in at an angle so dont go crazy and use the 5 lb'er on it unless you know you are seated square. That is a good shot at it, the ones under the exhaust are a bear. Looks like that tool can be rotated a little to compensate for any cocking of the plug, gotta good chance!
I did use a 5 lb'er on it, but checked it multiple times as I was driving it in. Fortunately the TLAR ("that looks about right") method I used to cut the pipe was almost dead on, and I was able to adjust the position and rotation of the pipe to drive the plug near perfect square all the way in. It may be off from square by several .001s, but having the engine out wouldn't have improved my eye any.
We'll see tomorrow.
BTW, the Durango factory cap is 21 lbs. Anybody using a 16 lb. cap on their 5.9? Ours doesn't see any 100 degree temps here - 21 lbs. seems like overkill...
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Re: Durango 5.9 freeze plug change - DIY?
[Re: MoparMarq]
#1076048
09/18/11 09:07 PM
09/18/11 09:07 PM
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Joined: Jan 2003
Posts: 21,079 Niles , Ohio
therocks
oh wait.but hey.lets see.oh yeah.
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oh wait.but hey.lets see.oh yeah.
Joined: Jan 2003
Posts: 21,079
Niles , Ohio
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16 pound on my 99 since I got it in 2000.Never any problems.Rocky
Chrysler Firepower
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