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Rallye wheel center caps - mounting holes are stripped! #1074797
09/13/11 10:59 PM
09/13/11 10:59 PM
Joined: Oct 2004
Posts: 1,074
So Cal, USA
Fab64 Offline OP
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Fab64  Offline OP
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So Cal, USA
Hi all,

Help, I need some opinions please. I bought a set of Rallye wheel center caps from Layson's (I was told they're identical to the ones sold by Specialty Wheel - does anyone know if this is true?). The caps appear to be made of pot metal, and are held on from the back of the wheel by five screws. I chased the threads with a tap before attempting to mount the first one. At least three of the five holes are almost completely stripped out, and don't even provide enough bite for the screws. There's no way they'll hold the cap onto the wheel. I haven't tried the other three yet. Has anyone else had this problem? How do you solve it? Thanks for any suggestions.

Roger

Re: Rallye wheel center caps - mounting holes are stripped! [Re: Fab64] #1074798
09/13/11 11:18 PM
09/13/11 11:18 PM

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Helicoil.

Re: Rallye wheel center caps - mounting holes are stripped! [Re: Fab64] #1074799
09/13/11 11:20 PM
09/13/11 11:20 PM
Joined: Dec 2007
Posts: 18,157
Mass
DAYCLONA Offline
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DAYCLONA  Offline
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Mass
Not quite sure what the thread issues are your having with "new" center caps, I've experienced bad/non-exsistant threads with original caps, and the cure was to increase the thread size to the nearest METRIC size thread as the next SAE thread size isn't possible because of wall thickness on the wheel cap bosses,....so size out a metric bolt and tap to correct the threads, you will have to enlarge the holes in the wheel itself, but not by much if you go metric

Re: Rallye wheel center caps - mounting holes are stripped! [Re: DAYCLONA] #1074800
09/13/11 11:48 PM
09/13/11 11:48 PM
Joined: Apr 2006
Posts: 3,675
Akron, Ohio U.S.A.
roadhazard Offline
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roadhazard  Offline
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Akron, Ohio U.S.A.
I have some stripped holes in my factory ones.
Was going to try and repair with some Moroso Miracle Seal epoxy.

When I get around to it is another story

Re: Rallye wheel center caps - mounting holes are stripped! [Re: roadhazard] #1074801
09/13/11 11:57 PM
09/13/11 11:57 PM
Joined: Jan 2004
Posts: 27,347
Today? Who Knows?
1_WILD_RT Offline
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1_WILD_RT  Offline
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Today? Who Knows?
Back when I was running Rally wheels I heli-coiled every hole, all twenty.. Stronger & then bolts thread in easily whereas the original threads were always iffy feeling....


"The Armies of our ancestors were lucky, in that they were not trailed by a second army of pencil pushers."
Re: Rallye wheel center caps - mounting holes are stripped! [Re: 1_WILD_RT] #1074802
09/14/11 12:45 AM
09/14/11 12:45 AM
Joined: Oct 2004
Posts: 1,074
So Cal, USA
Fab64 Offline OP
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Fab64  Offline OP
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Joined: Oct 2004
Posts: 1,074
So Cal, USA
Ok, thanks for the info guys. Sounds like these may actually be a very accurate reproduction of stock center caps - LOL! I'll look into some heli-coils.

Roger

Re: Rallye wheel center caps - mounting holes are stripped! [Re: Fab64] #1074803
09/14/11 01:42 AM
09/14/11 01:42 AM
Joined: Jan 2004
Posts: 27,347
Today? Who Knows?
1_WILD_RT Offline
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1_WILD_RT  Offline
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Today? Who Knows?
Originally the holes weren't tapped, Chrysler used 1/4-20 self tapping bolts so the threads weren't very good.. I've seen plenty that were held with 1/4" sheet metal screws...

So yeah it sounds like the repos are pretty accurate..


"The Armies of our ancestors were lucky, in that they were not trailed by a second army of pencil pushers."
Re: Rallye wheel center caps - mounting holes are stripped! [Re: 1_WILD_RT] #1074804
09/14/11 03:08 AM
09/14/11 03:08 AM
Joined: Jan 2005
Posts: 3,699
Newport, Mi
Evil Spirit Offline
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Evil Spirit  Offline
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Newport, Mi
The head on the factory bolts were not as thick as a normal bolt. You also have to make sure the head of the bolt isn't too thick, so it doesn't contact the drum before the wheel does.


Free advice and worth every penny...
Factory trained Slinky rewinder.........
Re: Rallye wheel center caps - mounting holes are stripped! [Re: Evil Spirit] #1074805
09/14/11 12:13 PM
09/14/11 12:13 PM
Joined: Jan 2003
Posts: 4,664
Newfoundland
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mopar_man Offline
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Newfoundland
I have seen the same issue , I would fill the holes in with "Devcon Putty" or some other liquid steel product and then redrill and tap to what ever size you want.







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