Originally Posted By poboyengineering
The end mill did it in one step.
If you burned up a lot of bits, you may have hardened the metal right near the hole.


if work hardened by using too fast of a speed drilling, a carbide endmill or drill is your only option now to finish the hole. most guys go way overboard on the rpm of the drill [especially with a hand drill], and tend to burn up the cutting edge, even with quality bits.
beer