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Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997935
05/29/11 04:22 AM
05/29/11 04:22 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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and here it is bolted in (With some major sheetmetal removal from the transmission tunnel!)

6656118-2-T56-11.jpg (112 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997936
05/29/11 04:23 AM
05/29/11 04:23 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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anothershot:

6656119-2-T56-12.jpg (84 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997937
05/29/11 04:24 AM
05/29/11 04:24 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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new bell/firewall clearance:

6656120-2-T56-10.jpg (85 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997938
05/29/11 04:26 AM
05/29/11 04:26 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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another shot/T56 M in place:

6656121-2-T56-13.jpg (79 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997939
05/29/11 04:27 AM
05/29/11 04:27 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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Posts: 1,212
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inside the car- this is the impact on the trans tunnel--

6656122-2-T56-14.jpg (100 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997940
05/29/11 04:29 AM
05/29/11 04:29 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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Posts: 1,212
QLD Australia
transmission tunnel cut other side--

6656124-2-T56-15.jpg (86 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997941
05/29/11 04:31 AM
05/29/11 04:31 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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with old dash frame, steering column etc removed.
Note I patched the bulkhead as I will be running Vintage Air Gen IV climate system, will all be up/inside the dash frame.

6656126-3-Tunnel-1.jpg (95 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997942
05/29/11 04:33 AM
05/29/11 04:33 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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nest step bright purple cardboard to cut a template for new tunnel

6656127-3-Tunnel-10.jpg (69 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997943
05/29/11 04:34 AM
05/29/11 04:34 AM
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Posts: 1,212
QLD Australia
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AND ..done:

6656128-3-Tunnel-12.jpg (86 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997944
05/29/11 04:35 AM
05/29/11 04:35 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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finished tunnel 2/2:

6656129-3-Tunnel-13.jpg (89 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997945
05/29/11 04:38 AM
05/29/11 04:38 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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here's a cheeky pic of something I'll provide more detail of later

yes that's an e-Body dash. We stitched a B & E body dash frame together... more to come on this later

6656130-3-Tunnel-16.jpg (119 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997946
05/29/11 04:40 AM
05/29/11 04:40 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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Ok, here's some of the strengthening made to support the x-member. The crossmember had to be cut to make room for the bulky transmission.
We made a higher support to keep the strength, this is VERY thick steel 1/4 in., and the lower/mount support ties it together very rigidly.

6656131-3-Tunnel-19.jpg (75 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997947
05/29/11 04:41 AM
05/29/11 04:41 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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here's first shot of lower mount, also made entirely out of 1/4in steel.

6656132-4-Mount-0.jpg (78 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997948
05/29/11 04:43 AM
05/29/11 04:43 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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and another of the mount fab:

6656133-4-Mount-1.jpg (78 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997949
05/29/11 04:47 AM
05/29/11 04:47 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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QLD Australia
finished transmission install.
Angles perfect,
Note the Poly-lock trans mount & new Driveshaft.
Custom made:
Mark Williams Chrome Moly, 1350 Strange Billet Steel trans Yoke. Very Nice peice

I looked at fabricating a two-peice shaft with a centre bearing but the consensus was maintaining alignment with the centre bearing throughout the power & operating range would have caused failure. Torque will be huge, so not worth the risk.

6656134-4-Mount-2.JPG (77 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997950
05/29/11 05:06 AM
05/29/11 05:06 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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So I'll make a small detour here and show how the brake m/cyl & pedals are set up.
Here;s the master cylinder & Hydraboost system:

6656135-5-Pedal-0.jpg (86 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997951
05/29/11 05:08 AM
05/29/11 05:08 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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Posts: 1,212
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another pic of m/c

6656136-5-Pedal-1.jpg (78 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997952
05/29/11 05:10 AM
05/29/11 05:10 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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Posts: 1,212
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installed (incl. making a plate to mount to firewall):

6656137-5-Pedal-2.JPG (70 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997953
05/29/11 05:13 AM
05/29/11 05:13 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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Also installed the clutch m/cyl at this time. Made up a billet aluminium bracket to support the cylinder. Great kit, supplied by American Powertrain. Good to deal with. speedy.priced better than competitors.can order straight from website.

6656138-5-Pedal-6.JPG (64 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997954
05/29/11 05:14 AM
05/29/11 05:14 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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Posts: 1,212
QLD Australia
another of clutch m/c mounted:

6656139-5-Pedal-7.JPG (74 downloads)
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