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Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997915
05/25/11 04:25 AM
05/25/11 04:25 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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clearances are close:

6649794-5-4Link-16.jpg (98 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997916
05/25/11 04:27 AM
05/25/11 04:27 AM
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QLD Australia
Keith Black® Offline OP
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installed "as is" (note all the space under the quarter now available

6649795-5-4Link-17xx.jpg (101 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997917
05/25/11 04:32 AM
05/25/11 04:32 AM
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QLD Australia
Keith Black® Offline OP
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whole system "as is":

6649797-5-4link-18.jpg (101 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997918
05/25/11 04:36 AM
05/25/11 04:36 AM
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QLD Australia
Keith Black® Offline OP
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NOW this is where it started to get a little tricky. This is the ride height I want. The car is lowered 2 inches all around.
I also wanted the full range of suspension travel without interference when lowered.
..

6649798-7-Car-5.jpg (124 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997919
05/25/11 07:40 AM
05/25/11 07:40 AM
Joined: Dec 2005
Posts: 1,462
Mrytle Beach SC
J
johnscudashop Offline
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J

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Mrytle Beach SC
I love this project, keep up the good work.!!

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997920
05/25/11 03:15 PM
05/25/11 03:15 PM
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Posts: 1,300
Washington
19cuda73 Offline
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Washington
Darren Great looking project Keep the pictures coming.

Dennis


1966 Charger 383 4 speed (Black with Red interior)
1973 Cuda 340 4 speed (Lemontwist)
1972 Corvette
Re: My 68 Hemi Charger Project -a little different [Re: 19cuda73] #997921
05/28/11 11:50 PM
05/28/11 11:50 PM
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Posts: 1,212
QLD Australia
Keith Black® Offline OP
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thanks for the comments people

this is where it got interesting.. given the stance of the car, 2 in lowered, I ran into some suspension travel & interference issues. I wanted to retain the correct rear end geometry throughout the full range of travel, & no have any intereference. With the awesome help of the Irons' (given I am on the other side of the world!) we managed to achieve my goal through modifying the 4-link cradle, & lowering the lower shock points:

6655867-5-4Link-22.jpg (91 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997922
05/28/11 11:51 PM
05/28/11 11:51 PM
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QLD Australia
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lower shock mount modification:

6655868-5-4Link-23.jpg (101 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997923
05/28/11 11:58 PM
05/28/11 11:58 PM
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QLD Australia
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so the back of the car was looking good now. the unlawful system was spot on. through the whole range of travel the driveshaft only moves1/8 inch into/out of the transmission.

Next I'll move onto the transmission installation (T56 Magnum) & how we got it to fit.

PS:Still only a small way through all the pictures!

6655879-7-Car-8.jpg (75 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997924
05/29/11 12:18 AM
05/29/11 12:18 AM
Joined: Dec 2010
Posts: 12,375
SoCal
MuuMuu101 Offline
I got lucky at Woodward!
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I got lucky at Woodward!

Joined: Dec 2010
Posts: 12,375
SoCal
I have a small favor to ask... When you're done with it, do you mind sending it down here to SoCal so that I could take it out for a spin? I would really appreciate it. JK

Re: My 68 Hemi Charger Project -a little different [Re: MuuMuu101] #997925
05/29/11 04:50 AM
05/29/11 04:50 AM
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QLD Australia
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too easy JK.

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997926
05/29/11 05:01 AM
05/29/11 05:01 AM
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QLD Australia
Keith Black® Offline OP
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So, I don't want to take too much mystery out of the engine combination but you'll see some pictures from here on. Note that the engine installed is not the final engine. Even though it is an aluminium Hemi, its not the final one. It will be an aluminium Hemi but not this block (it'll be a KB block instead of the world block shown.

So, it will be an injected, under-the-unaltered-standard-hood -Supercharged, twin-intercooled, aluminium Hemi, 525 cu.in. This is the power curve I am shooting for:

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997927
05/29/11 05:03 AM
05/29/11 05:03 AM
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QLD Australia
Keith Black® Offline OP
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'nuf said.
Here's the block installed showing where the bellhousing/trans will be installed:

6656105-1-Eng-1.jpg (95 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997928
05/29/11 05:05 AM
05/29/11 05:05 AM
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QLD Australia
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other side2/2:

6656106-1-Eng-2.jpg (78 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997929
05/29/11 05:06 AM
05/29/11 05:06 AM
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QLD Australia
Keith Black® Offline OP
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engine/bulkhead clearance:

6656107-1-Eng-3.jpg (92 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997930
05/29/11 05:13 AM
05/29/11 05:13 AM
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QLD Australia
Keith Black® Offline OP
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Here is a picture of the T56 Magnum.Freshly unpacked. Nice
this one is P/N TUET8277.
Ratios:
1 2.97
2 2.07
3 1.43
4 1.00
5 .80
6 .63
R 3.28


6656113-2-T56-1.jpg (76 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997931
05/29/11 05:17 AM
05/29/11 05:17 AM
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QLD Australia
Keith Black® Offline OP
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Now, a problem! The RM6077 Quicktime Bellhousing has a flat mating surface where it mates to the transmission.
Turns out the T56 and T56 have different front housings. The T56 Magnum has bosses protruding from the front.
So I couldn't get it to bolt up. :

6656114-2-T56-4.jpg (70 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997932
05/29/11 05:19 AM
05/29/11 05:19 AM
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QLD Australia
Keith Black® Offline OP
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Quicktime were really helpful. Turns out the Bellhousing i have is older stock and all new bellhousings have relief's machined in them so they fit. All I had to do was machine some reliefs in the bell face (no reduction in strength).
Quicktime game me a CAD file if anyone's interested (it's attached).

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997933
05/29/11 05:20 AM
05/29/11 05:20 AM
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QLD Australia
Keith Black® Offline OP
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here's some pictures of the exact machining I did (from some other websites):

6656116-2-T56-5.jpg (78 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997934
05/29/11 05:21 AM
05/29/11 05:21 AM
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QLD Australia
Keith Black® Offline OP
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finished bell:

6656117-2-T56-7.jpg (82 downloads)
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