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Re: Mig welding Q&A [Re: theclutcher] #814041
09/26/10 12:14 PM
09/26/10 12:14 PM
Joined: Sep 2009
Posts: 1,805
ky hills
thehemikid Offline
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ky hills
...Also with the Gold lens be very careful not to scratch the coating on the front surface. You don't want to use one with even a tiny hole. Just put a good clear lens in front of it. The newer lens now day's may be better than the ones I used 10-20 yrs ago.

Last edited by thehemikid; 09/26/10 12:14 PM.
Re: Mig welding Q&A [Re: Stanton] #814042
09/26/10 12:35 PM
09/26/10 12:35 PM
Joined: Mar 2005
Posts: 2,172
Ohio
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theclutcher Offline
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Ohio
Agree, two or more helmets is nice and cheaper.
I still nodded head even after using the auto lense for decent amount of time.
Then switch back and forget to nod with regular helmet and see the light.
Heck I nod at the flash of a bulb.
Also for sure about the scratches on the gold plating, inspect regularly.

Re: Mig welding Q&A [Re: theclutcher] #814043
09/26/10 03:50 PM
09/26/10 03:50 PM
Joined: Feb 2007
Posts: 2,578
sweden
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1Fast340 Offline
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sweden
like has been said above,much easier to make good looking welds doing them spot by spot compared to long beads,just a ton of practice required and getting the welder set up right for what you are doing
also about visibility, i have not yet found why or how but it seams like it depends alot on from what angle and distance you are looking at the weld, 99% of the time i dont have any trouble seeing what im doing,then its that 1% of the times when i just cant see any good at all,gues i have just learnt how to work and how to look thru the autohelmet to be able to see without nowing anything about what is right and wrong.

Re: Mig welding Q&A [Re: 1Fast340] #814044
09/26/10 05:09 PM
09/26/10 05:09 PM
Joined: Apr 2009
Posts: 183
Canada
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Mofopar Offline
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Canada
Th only way to get a weld that looks like the first pic is with a TIG and a perfect fitment. If someone can set-up a wire feed machine to look like that - they are weld gods.

I've never used an auto-shade.

Soapstone or scribed lines help a ton.

Extra light doesn't hurt either, but the soapstone shows up brilliantly even with an 11 shade.

Re: Mig welding Q&A [Re: Mofopar] #814045
09/26/10 05:24 PM
09/26/10 05:24 PM
Joined: Jan 2003
Posts: 3,122
Auburn WA
Dave_J Offline
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Auburn WA
Quote:

The only way to get a weld that looks like the first pic is with a TIG and a perfect fitment. If someone can set-up a wire feed machine to look like that - they are weld gods.

I've never used an auto-shade.

Soapstone or scribed lines help a ton.

Extra light doesn't hurt either, but the soapstone shows up brilliantly even with an 11 shade.




I have a Lincoln SP 155 220V Mig. I use 0.035 wire for 90% of my welding. I can weld on steel just about as good as that pipe in the turntable above. It should look like stacked coins that got knocked over all around without too much undercuts. It can be done. Now my stright line welds are a bit ziggy-zaggy and I have lost some stabilty, but if I can rest my hand or arm on a guide, I do ok. I also hate freehanding pipe as the Arthritis is a bear going around corners in a full "Non-Stop" bead.

PRACTICE PRACTICE PRACTICE. My weld instructor would kick my *Banned word* around my sholders if I blew a weld. He was a ROBOT!!!


Retired, US ARMY 1973-1994
ASE mechanic, Electrical 1994-1997
Retired GTE/VERIZON/FRONTIER 1997-2015


Posting cheap tech help (CRAP) here since Nov 97, 1000's of posts, some may be good.

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78 Little Red Express Truck
98 Buick Regal (wifes car)
Re: Mig welding Q&A [Re: Dave_J] #814046
09/26/10 10:02 PM
09/26/10 10:02 PM
Joined: Apr 2009
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Canada
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Mofopar Offline
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It should look like stacked coins that got knocked over all around without too much undercuts. It can be done.




Call me crazy but, a semi-automated process like a wire feed MIG welder, is designed to weld continuous beads (obviously it can be used for tacks and short welds too), not stop/start to make the weld appear like it was done with TIG.

It's like those that can't use a TIG well try to make the same bead profile with the MIG cuz its easy to operate.

Just practice with the TIG and leave the MIG for welding the trailer

Re: Mig welding Q&A [Re: Mofopar] #814047
09/26/10 10:28 PM
09/26/10 10:28 PM
Joined: Aug 2005
Posts: 6,054
Salem
Grizzly Offline
Moparts Proctologist
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Salem
Soapstone x2.


Mo' Farts

Moderated by "tbagger".
Re: Mig welding Q&A [Re: Mofopar] #814048
09/27/10 12:49 AM
09/27/10 12:49 AM
Joined: Mar 2007
Posts: 9,336
South-Central (Sebring), FL
Commando1 Offline OP
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Quote:

Just practice with the TIG and leave the MIG for welding the trailer



Now that was cruel for just us regular guys.

Re: Mig welding Q&A [Re: Mofopar] #814049
09/27/10 02:10 AM
09/27/10 02:10 AM
Joined: Sep 2009
Posts: 1,805
ky hills
thehemikid Offline
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ky hills
Quote:




It should look like stacked coins that got knocked over all around without too much undercuts. It can be done.




Call me crazy but, a semi-automated process like a wire feed MIG welder, is designed to weld continuous beads (obviously it can be used for tacks and short welds too), not stop/start to make the weld appear like it was done with TIG.

...No dimes, whata ya think MIG or TIG?

6219139-P7310508(2).jpg (121 downloads)
Re: Mig welding Q&A [Re: RobX4406] #814050
09/27/10 02:39 AM
09/27/10 02:39 AM
Joined: Mar 2005
Posts: 1,445
Sterling Heights, Michigan 483...
daniel_depetro Offline
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Quote:

All are MIG and done with a Lincoln SP135 machine.




Not doubting you, however I posted your photos in a chatroom after explaining to a welding buddy of mine how impressed I was with your work with something as simple as a hardware store mini MIG machine when I noticed the photos were named "TIG Stuff".


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Re: Mig welding Q&A [Re: RobX4406] #814051
09/27/10 10:08 AM
09/27/10 10:08 AM
Joined: Jan 2003
Posts: 75,326
A gulag near you.
JohnRR Offline
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Quote:

All are MIG and done with a Lincoln SP135 machine.




No way those are Mig , no signs of spatter and as someone mentioned why are they labeled Tig ? Rob I'm surprised ...

Re: Mig welding Q&A [Re: daniel_depetro] #814052
09/27/10 01:22 PM
09/27/10 01:22 PM
Joined: Apr 2005
Posts: 12,271
Overpriced Housing Central
RobX4406 Offline
I Live Here
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Overpriced Housing Central
Quote:

Quote:

All are MIG and done with a Lincoln SP135 machine.




Not doubting you, however I posted your photos in a chatroom after explaining to a welding buddy of mine how impressed I was with your work with something as simple as a hardware store mini MIG machine when I noticed the photos were named "TIG Stuff".




I named them that to be sly...

That's not my work. A friend of mine does that stuff. He is crazy talented with welders, build trophy truck and custom cages, etc. He's ZTfab in this thread. http://weldingweb.com/showthread.php?t=30845

He's one of the most helpful guys and has held welding seminars at his shops, free, to help out us guys that don't do it for a living. MIG, TIG whatever you wanted to learn or brush up on, all equipment was available for use.

He did all of the work in the pics with either a Lincoln 110v SP135 or his PowerMig200. I thought it was only the small box.

John, this is what good Mig looks like when you get wire speed, voltage, technique, fitment in sync.

Re: Mig welding Q&A [Re: JohnRR] #814053
09/27/10 04:34 PM
09/27/10 04:34 PM
Joined: Oct 2005
Posts: 9,098
Ontario, Canada
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Stanton Offline
Don't question me!
Stanton  Offline
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Ontario, Canada
Quote:

No way those are Mig , no signs of spatter




Well that's just BS. Spatter is a result of or combination of the gas used, the wire type, the welder setting and the cleanliness of the base metal. Not to mention that an anti-spatter spray will also do the trick. I do a lot of mig with no or very little spatter. I'd rather spend the few extra bucks on a mixed gas than the extra time cleaning spatter.

As for those photos, a proper tig weld is easily identified by a concave or flat puddle whereas a mig weld will most often be convex. As for the "stack of dimes" look, yeah its pretty but its no better than a continuous mig bead.

Re: Mig welding Q&A [Re: Stanton] #814054
09/27/10 04:44 PM
09/27/10 04:44 PM
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Posts: 2,172
Ohio
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theclutcher Offline
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Stanton you are spot on.

Re: Mig welding Q&A [Re: theclutcher] #814055
09/27/10 05:01 PM
09/27/10 05:01 PM
Joined: Jan 2003
Posts: 3,122
Auburn WA
Dave_J Offline
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Auburn WA
Well I do use 75/25, anti-splatter spray and asbestos blankets when needed and only do the tight little circles for the Stacked Dimes look when its highly visible, like under the hood or dash areas.

If I want the quality of all those factory welds on our K-frames then yes I can turn my welder up to D heat range and 8 wire speed and just lay a weld on and it will hold fine. Going fast puts less heat in the area too.

Well I hope we have answered the OP's question.


Retired, US ARMY 1973-1994
ASE mechanic, Electrical 1994-1997
Retired GTE/VERIZON/FRONTIER 1997-2015


Posting cheap tech help (CRAP) here since Nov 97, 1000's of posts, some may be good.

03 Suzuki Burgman 650(Burger King) Scooter
65 Formula S Cuda
78 Little Red Express Truck
98 Buick Regal (wifes car)
Re: Mig welding Q&A [Re: Commando1] #814056
09/27/10 05:11 PM
09/27/10 05:11 PM
Joined: Oct 2003
Posts: 1,249
Las Vegas
JeffC Offline
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Las Vegas
Quote:

You guys are great! That's the best welding advice I have got so far. Thanks.
And you all convinced me to trash my basic helmet for an Adjustable Shade Auto-Darkening Welding Helmet.
Again. MUCH thanks.






I use a $50 harbor freight auto darkening helmet with adjustable lens, works pretty good for the price.

Re: Mig welding Q&A [Re: JeffC] #814057
09/27/10 07:49 PM
09/27/10 07:49 PM
Joined: Oct 2005
Posts: 9,098
Ontario, Canada
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Stanton Offline
Don't question me!
Stanton  Offline
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Ontario, Canada
Nothing wrong with that helmet for the home user/hobbyist. The higher end units look nicer and have a higher quality shell and (where it really counts) a much better headband/hinge mechanism. But the lenses are likely no better.

Re: Mig welding Q&A [Re: Stanton] #814058
09/27/10 08:20 PM
09/27/10 08:20 PM
Joined: Apr 2008
Posts: 273
FL
74-440Charger Offline
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FL
One more question for the experts here what pressure do you run the gas at on your mig? Thanks

Re: Mig welding Q&A [Re: Stanton] #814059
09/27/10 08:49 PM
09/27/10 08:49 PM
Joined: Dec 2003
Posts: 1,400
Columbia Station, Ohio
69RTSE Offline
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Columbia Station, Ohio
Quote:

Funny you mention that about auto darkening helmets, I find the auto darkening feature absolutely useless since it doesn't go light enough to really see through...




I bought this auto-darkening welding helmet for $140 and I'm very happy with it. It's not adjustable, but it's perfect for MIG welding. And it lets enough light in to see what your doing before you start welding. I'm really happy with. And its made in America, which was a key selling point for me.


Titan welding helmet

Re: Mig welding Q&A [Re: 74-440Charger] #814060
09/27/10 08:56 PM
09/27/10 08:56 PM
Joined: Aug 2003
Posts: 1,062
Amherst,NY
challengermike Offline
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Amherst,NY
I would like to know also,the place where i got the tank told me 20-25.But that was way to much,the regulator was frosting up,I have it down to 5 at it welds fine.Or my gauge is wrong,it just a cheap one.

Last edited by challengermike; 09/27/10 08:56 PM.
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