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what causes a driveshaft to fall out? #510245
10/28/09 06:50 PM
10/28/09 06:50 PM
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Ashburn, Virginia
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ashburnmike Offline OP
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I took my dart for a test run with a new edelbrock carburator last Sunday...was running fine....then the driveshaft hit the pavement. It has less than 200 miles on the road.
what could cause this? Did I forget to do something? took me by surprise.
here is a pic of the ujoint.

Re: what causes a driveshaft to fall out? [Re: ashburnmike] #510246
10/28/09 07:02 PM
10/28/09 07:02 PM
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South-Central (Sebring), FL
Commando1 Offline
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Need more details.
WAAAAaaaaaay more details.
You install a carb and the driveshaft falls out?

Re: what causes a driveshaft to fall out? [Re: ashburnmike] #510247
10/28/09 07:08 PM
10/28/09 07:08 PM
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Ohio
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viperakron Offline
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Where are the caps?

Re: what causes a driveshaft to fall out? [Re: viperakron] #510248
10/28/09 07:11 PM
10/28/09 07:11 PM
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Carstairs, Alberta, Canada
dave571 Offline
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Typically something breaks, to cause a shaft to come out.

BUT....
Something like what's in the pic, could be caused by forgetting to put the snap rings on the caps. Without a snap ring, the cap just flys outward under the straps.

Re: what causes a driveshaft to fall out? [Re: Commando1] #510249
10/28/09 07:11 PM
10/28/09 07:11 PM
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weymouth,mass.
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meepmeep70 Offline
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broken bolts in rear?looks like that little vibration must have been missing bolts and clamp on one side,200 miles nothing?

Re: what causes a driveshaft to fall out? [Re: ashburnmike] #510250
10/28/09 07:24 PM
10/28/09 07:24 PM
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Lincoln Nebraska
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RapidRobert Offline
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Mike did a strap bolt come loose or a needle bearing get moved out of place around the perimeter if a cap was taken off & put back on. When R&R ing a ujoint both ears on that end of the shaft need to be whacked between the shaft & the half moon ujoint cap with a medium blow w a bfh to align the ears back after the ujoint caps are pressed in so. Test by moving the cross (rear)back & forth in it's plane & the front yoke (front) in both its planes & it should be free & no roughness/binding. How did our joint venture on the carb turn out?. Found out you cant send metering rods in the mail because their machines have a problem w metal even a minute amt in an envelope. We were lucky one rod showed up! they must have figured it wasn't a terrorist device & resealed the envelope & sent it on it's way.


live every 24 hour block of time like it's your last day on earth
Re: what causes a driveshaft to fall out? [Re: ashburnmike] #510251
10/28/09 08:18 PM
10/28/09 08:18 PM
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NJ
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440challenger Offline
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I think the circlips were not installed

Re: what causes a driveshaft to fall out? [Re: 440challenger] #510252
10/28/09 08:29 PM
10/28/09 08:29 PM
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Upper Midwest
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I agree that the circlips were not installed to keep the cross/caps centered in the yokes and also so thatthe rotation cannot push them out. Also is it an apticla illusion or does the left side cross look to have been real warm. (Hot)


Clean it, if it's Dirty. Oil it, if it Squeaks. But: Don't fix it, if it Works!
Re: what causes a driveshaft to fall out? [Re: viperakron] #510253
10/28/09 09:06 PM
10/28/09 09:06 PM
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Ashburn, Virginia
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ashburnmike Offline OP
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Quote:

Where are the caps?




when I rolled to a stop on the side of the road this was all that was on the u joint. I took the DS out tonight and took the picture of it.

Re: what causes a driveshaft to fall out? [Re: dave571] #510254
10/28/09 09:12 PM
10/28/09 09:12 PM
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Ashburn, Virginia
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ashburnmike Offline OP
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Quote:

Typically something breaks, to cause a shaft to come out.

BUT....
Something like what's in the pic, could be caused by forgetting to put the snap rings on the caps. Without a snap ring, the cap just flys outward under the straps.




I had the u joint pressed in the shaft by a local shop so a)I don't know if any snap rings were there at all to begin with and b) I didn't look for any as I didn't know there ws supposed to be any there in the first place and c) I just put it up on the yoke and torqued the two straps up. uh oh

Re: what causes a driveshaft to fall out? [Re: meepmeep70] #510255
10/28/09 09:14 PM
10/28/09 09:14 PM
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Ashburn, Virginia
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ashburnmike Offline OP
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Quote:

broken bolts in rear?looks like that little vibration must have been missing bolts and clamp on one side,200 miles nothing?




the two straps and the bolts that held the ujoint to the rear are both in place and tight.

Re: what causes a driveshaft to fall out? [Re: ashburnmike] #510256
10/28/09 09:18 PM
10/28/09 09:18 PM
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Today? Who Knows?
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Quote:

Quote:

broken bolts in rear?looks like that little vibration must have been missing bolts and clamp on one side,200 miles nothing?




the two straps and the bolts that held the ujoint to the rear are both in place and tight.




Well then consider the missing clips confirmed... Learning curve just got an extra bend..

Re: what causes a driveshaft to fall out? [Re: RapidRobert] #510257
10/28/09 09:26 PM
10/28/09 09:26 PM
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Ashburn, Virginia
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ashburnmike Offline OP
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Quote:

Mike did a strap bolt come loose or a needle bearing get moved out of place around the perimeter if a cap was taken off & put back on. When R&R ing a ujoint both ears on that end of the shaft need to be whacked between the shaft & the half moon ujoint cap with a medium blow w a bfh to align the ears back after the ujoint caps are pressed in so. Test by moving the cross (rear)back & forth in it's plane & the front yoke (front) in both its planes & it should be free & no roughness/binding. How did our joint venture on the carb turn out?. Found out you cant send metering rods in the mail because their machines have a problem w metal even a minute amt in an envelope. We were lucky one rod showed up! they must have figured it wasn't a terrorist device & resealed the envelope & sent it on it's way.




haha, remember Robert, we think terrorist attack all the time here in the Washington DC area...lately it's been from Congress and the White House on we, the American taxpayers.
I gave up on the AVS and borrowed a Edelbrock performer 600cfm from someone locally. Thats was I was testing when this occured.

Re: what causes a driveshaft to fall out? [Re: 440challenger] #510258
10/28/09 09:39 PM
10/28/09 09:39 PM
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Ashburn, Virginia
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ashburnmike Offline OP
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Quote:

I think the circlips were not installed




I just googled circlip to find out what they are.
I DID NOT put any circlips or snap rings on when I put the drive shaft on the yoke.
I just put the straps over the u joint and tightened them down.
Thank you gents for the education and that "learning curve just got another bend" comment is great.
keeps me from being in this situation

Re: what causes a driveshaft to fall out? [Re: ashburnmike] #510259
10/28/09 09:50 PM
10/28/09 09:50 PM
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Lincoln Nebraska
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RapidRobert Offline
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The ujoint box contains the new loose clips whether you buy it at a parts store or it is delivered to their shop. The shop should have pushed the clips onto the caps when they did the R&R. & if not they should have gave them to you when you picked up the shaft but there is no reason that they wouldn't have taken a few seconds to push them on the caps to finish the job before the shaft goes out the door to the customer.


live every 24 hour block of time like it's your last day on earth
Re: what causes a driveshaft to fall out? [Re: RapidRobert] #510260
10/28/09 10:43 PM
10/28/09 10:43 PM
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Bowie, MD
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Reggie Offline
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Closely inspect that driveshaft if you plan on reusing it. Even a small ding can cause a vibration. Been there.

Re: what causes a driveshaft to fall out? [Re: ashburnmike] #510261
10/28/09 11:05 PM
10/28/09 11:05 PM
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Lincoln Nebraska
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RapidRobert Offline
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Quote:

I gave up on the AVS


Mike does that mean you took my portfolio down from your garage wall?


live every 24 hour block of time like it's your last day on earth
Re: what causes a driveshaft to fall out? [Re: RapidRobert] #510262
10/28/09 11:38 PM
10/28/09 11:38 PM
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W. Sacto CA. USA
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phantomx Offline
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I kicked a driveshaft out of my 67 Barracuda once. I had just swapped the 3rd member and used a new set of u-joint straps. Turned out they were for the larger joint. They bolted on fine, but they did not stretch down over the caps, they fit flush without bolts. I didn't notice and used them. I took off down the road and up around 70mph my driver door started to vibrate. I thought to myself, "that's odd, never done that before", just then KABAAAMMM...thumpeta..thumpetaaaa. That sucked. Had the driveshaft repaired,installed with new correct straps, hammered the floor back down (big dent on rear seat footwell tunnel)and hit the road. After that it had a tiny vibe in the upper MPHs. A couple of months later I found out what the vibe was. I pulled off the freeway on a lonely offramp heading for my friends house and while gently pulling away from the stop sign, click, tink tink tink.. Looked under the car and there is the driveshaft on the ground with the yoke and half of the pinion still attached I'm glad that didn't happen moments before as I was playing with a Camaro at 100+mph. Appearently the original driveshaft pop-out episode caused a fracture in the pinion and it finally gave way. I am 100% certain on what straps I use on u-joints now. That learning curve nearly had a u-turn in it.
Travis..

Last edited by phantomx; 10/28/09 11:39 PM.

70 GTX project, orig 440-4, 4 spd, track pack, FC7, stripper/street racer special.
Re: what causes a driveshaft to fall out? [Re: phantomx] #510263
10/29/09 05:33 AM
10/29/09 05:33 AM
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Upper Midwest
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By the way look at the other 2 cups that ate pressed into the drive shaft yoke. There should be cir clips on them also. They will be in a groove in the cup just to the inside of the driveshaft flange.

Re: what causes a driveshaft to fall out? [Re: RapidRobert] #510264
10/29/09 07:02 AM
10/29/09 07:02 AM
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Ashburn, Virginia
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ashburnmike Offline OP
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Quote:

Quote:

I gave up on the AVS


Mike does that mean you took my portfolio down from your garage wall?




no sir ! those custom covers you made have a permanent spot on my garage wall.

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