Members with 4 wheel disc systems: Can you lock yours up ?
#3119446
02/06/23 09:48 PM
02/06/23 09:48 PM
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Joined: Feb 2010
Posts: 18,493 Granite Bay CA
Kern Dog
OP
Striving for excellence
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OP
Striving for excellence
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
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I can't. I never have.
I am having a hard time making sense of my brakes. I've tried multiple combinations and no matter what I do or try, I can't get them to skid on dry pavement. I'm not a trained mechanic but I do have years of experience with these machines. One method that I use is the process of elimination. If the system has faults and you change enough parts, eventually you will find the problem. This is not easy on the wallet but sometimes it is the only course of action you have to work with.
This car stops well but it isn't awe inspiring. I never feel like I need to lift from the brake pedal because I am about to skid or stopping faster than I want. I have good parts in the car but something just isn't right. Originally, it was a 4 wheel 10" drum system. You all know how those perform. My first change was an A body power booster and 11" front discs. It stopped well and never had me feeling like I was scared to drive it fast. Later, I upsized to the Cordoba 11.75" front rotors. In 2006 I pulled the rear drums and installed the Dr Diff 11.7" rear disc brakes. From this point forward, the car got faster but the braking stayed the same. Last year when I had the engine out, I decided to upgrade the brakes. I installed the Dr Diff 13" front kit and went down the rabbit hole in a failed Hydroboost swap. That resulted in a complete failure either due to a faulty HB unit or my impatience in the bleeding procedure. Regardless, the HB came back out and I tried a manual 1 1/8" master cylinder. TERRIBLE. Hard pedal with horrible stopping force. I tried a 15/16" MC. Better, but still not nearly good enough to be content with it. I put the A body booster back in along with a vacuum pump and tank and that is where I am today. It stops good enough but I'm still wondering why it won't skid. To me, it seems like if it can't skid, then the system isn't at it's potential. I bought a brake caliper gauge....
I only measured the rear and it registered 1200 psi. I'm open to any and all suggestions except swapping drums back on the rear. There is something wrong with the system and I just am not seeing it. Can you skid on dry pavement?
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Re: Members with 4 wheel disc systems: Can you lock yours up ?
[Re: Kern Dog]
#3119490
02/07/23 03:11 AM
02/07/23 03:11 AM
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Joined: Feb 2010
Posts: 18,493 Granite Bay CA
Kern Dog
OP
Striving for excellence
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OP
Striving for excellence
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
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Here are a few combinations that I've tried: 11" front disc 2.6" caliper, 10" rear drum. 1975 A body brake booster. Disc/drum proportioning valve. 12" front rotor, 2.6" caliper, 10" drum. 1975 A body brake booster. Disc/drum proportioning valve. 12" front rotor, 2.6" caliper, 11.7" Dr Diff rear discs with 1.5" single piston caliper. 1975 A body brake booster. Disc/drum proportioning valve. 12" front rotor, 2.75" caliper, carbon metallic pads. 11.7" rootr with 1.5" single piston caliper. 1975 A body brake booster. Disc/drum proportioning valve. Same as above without booster but with 15/16" iron, 15/16" aluminum, 1 1/16" and 1 1/8" manual master cylinder. Disc/drum proportioning valve. 12" front rotor, 2.75" caliper, 11.7" rear rotor, 1.5" single piston caliper, drum drum distribution block, 1975 A body brake booster, modified pedal for increased leverage. 13" front rotor, twin 1.58" piston calipers, 11.7" rear rotor, single 1.5" caliper, drum-drum distribution block. Hydroboost unit with 1 1/8" master cylinder. 13" front rotor, twin 1.58" piston calipers, 11.7" rear rotor, single 1.5" caliper, drum-drum distribution block. 1 1/8" manual MC. 13" front rotor, twin 1.58" piston calipers, 11.7" rear rotor, single 1.5" caliper, drum-drum distribution block. 15/16" manual MC. 13" front rotor, twin 1.58" piston calipers, 11.7" rear rotor, single 1.5" caliper, drum-drum distribution block. 1975 A body booster, 1 1/8" MC. 13" front rotor, twin 1.58" piston calipers, 11.7" rear rotor, single 1.5" caliper, drum-drum distribution block. 1975 A body booster, 15/16" MC. 13" front rotor, twin 1.58" piston calipers, 11.7" rear rotor, single 1.5" caliper, drum-drum distribution block. 1975 A body booster, 15/16" MC, electric vacuum pump. Now the current setup is: 13" front rotor, twin 1.58" piston calipers, 11.7" rear rotor, single 1.5" caliper, drum-drum distribution block. 1975 A body booster, 15/16" MC, electric vacuum pump and storage tank.
Yeah....I have tried LOTS of combinations.
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Re: Members with 4 wheel disc systems: Can you lock yours up ?
[Re: Kern Dog]
#3119607
02/07/23 12:59 PM
02/07/23 12:59 PM
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Joined: Oct 2005
Posts: 299 Anchorage, Alaska
metallicareload
enthusiast
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enthusiast
Joined: Oct 2005
Posts: 299
Anchorage, Alaska
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I have Brembo 4 piston calipers on 13ā rotors in front and Dr. Diff 11.7ā in back. 15/16ā master cylinder with no booster and Iām reusing the 4 wheel drum distribution block. For the first 10 years? with this setup I never locked em up but I never tried (Edit-> except autocross.) The pedal effort is pretty high so I figured that was why I never locked up. Middle of this summer I put new carbon metallic pads on, first auto cross afterwards I burned two flat spots onto my front right tire
Last edited by metallicareload; 02/07/23 01:07 PM.
440, 4-Speed, 3.54 1968, when Dinosaurs ruled the Earth
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Re: Members with 4 wheel disc systems: Can you lock yours up ?
[Re: moparx]
#3119719
02/07/23 05:56 PM
02/07/23 05:56 PM
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Joined: Oct 2005
Posts: 299 Anchorage, Alaska
metallicareload
enthusiast
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enthusiast
Joined: Oct 2005
Posts: 299
Anchorage, Alaska
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just out of curiosity, what is your brake pedal ratio ? It was a 4 wheel manual drum brake car. I installed a rebuilt 4 speed pedal assembly, should be the factory pedal ratio
440, 4-Speed, 3.54 1968, when Dinosaurs ruled the Earth
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Re: Members with 4 wheel disc systems: Can you lock yours up ?
[Re: Kern Dog]
#3120843
02/12/23 07:08 AM
02/12/23 07:08 AM
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Joined: Dec 2014
Posts: 6,422 ohio
ruderunner
master
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master
Joined: Dec 2014
Posts: 6,422
ohio
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Looks like Mustang calipers on the rear. Make sure they are adjusted for minimum pad clearance.
I can't identify the front calipers, is there an OEM application?
I'd look up master cylinder bores for the donor vehicles and just as important the stroke of the cylinder.
You may be running out of pedal travel before reaching high enough pressure. And 1200 sounds low to me.
Last edited by ruderunner; 02/12/23 07:14 AM.
Angry white pureblood male
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Re: Members with 4 wheel disc systems: Can you lock yours up ?
[Re: ruderunner]
#3120844
02/12/23 07:28 AM
02/12/23 07:28 AM
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Joined: May 2019
Posts: 6,589 nowhere
Sniper
master
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master
Joined: May 2019
Posts: 6,589
nowhere
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Looks like Mustang calipers on the rear. Make sure they are adjusted for minimum pad clearance.
This right here, plus you have to regularly use the parking brake to keep them adjusted. Any slop in the rear pad to rotor clearance will affect over all braking performance.
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Re: Members with 4 wheel disc systems: Can you lock yours up ?
[Re: moparx]
#3120981
02/12/23 05:51 PM
02/12/23 05:51 PM
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Joined: Dec 2014
Posts: 6,422 ohio
ruderunner
master
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master
Joined: Dec 2014
Posts: 6,422
ohio
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Just to point out, there's a few things that might prevent fully travel. Linkage binding or hitting something, the booster might not have correct travel, and even the master cylinder can bottom out before reaching high enough pressure.
Disregarding pedal pressure, has this been run as a manual setup? Were the brakes able to lock up then?
Note, the Mustang calipers are different from the Explorer ones. No parking brake in those.
Last edited by ruderunner; 02/12/23 05:53 PM.
Angry white pureblood male
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Re: Members with 4 wheel disc systems: Can you lock yours up ?
[Re: ruderunner]
#3120992
02/12/23 06:31 PM
02/12/23 06:31 PM
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Joined: May 2019
Posts: 6,589 nowhere
Sniper
master
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master
Joined: May 2019
Posts: 6,589
nowhere
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Just to point out, there's a few things that might prevent fully travel. Linkage binding or hitting something, the booster might not have correct travel, and even the master cylinder can bottom out before reaching high enough pressure.
Disregarding pedal pressure, has this been run as a manual setup? Were the brakes able to lock up then?
Note, the Mustang calipers are different from the Explorer ones. No parking brake in those. Interesting, my Mustang had parking brakes in the rear caliper, guess it depends on exactly what year Mustang we are talking about. Blowing up the OP's picture, it sure looks like there is a spring there for the parking brake lever. In fact, those calipers look just like the ones on my 96, which most assuredly did have the parking brake built into the caliper. I don't see any actuating cable for it though,
Last edited by Sniper; 02/12/23 06:33 PM.
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Re: Members with 4 wheel disc systems: Can you lock yours up ?
[Re: Kern Dog]
#3121055
02/12/23 10:18 PM
02/12/23 10:18 PM
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Joined: May 2019
Posts: 6,589 nowhere
Sniper
master
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master
Joined: May 2019
Posts: 6,589
nowhere
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These are the Dr Diff 11.7 brakes with the 1994-2004 Mustang Cobra calipers.
Those do have the built in parking brake that needs to be used to maintain proper rear brake adjustment and proper brake system function.
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Re: Members with 4 wheel disc systems: Can you lock yours up ?
[Re: Kern Dog]
#3121139
02/13/23 12:19 PM
02/13/23 12:19 PM
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Joined: Dec 2014
Posts: 6,422 ohio
ruderunner
master
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master
Joined: Dec 2014
Posts: 6,422
ohio
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To clarify, Mustang calipers have the parking brake. Explorer do not, crown vic do not, F150 do not.
Angry white pureblood male
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