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Dana 60 - 3.08 Gear Set #297315
04/23/09 11:58 AM
04/23/09 11:58 AM
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Posts: 259
Morris County NJ
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Rustydog Offline OP
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I came across someone selling a 3.08 gear set for a Dana 60. I didn't know that these were ever available. I had 4.10s in my Challenger.
I switched to 3.54s.
I don't know if I'll switch to the 3.08s but I bought the gear set anyway.
Question: Does anyone know what application the 3.08 ring and pinion was used in. I can't find anything on this anywhere.
Before anyone asks,
1) Yes this is for a Dana 60.
2) No it is not for a Dana 44
3) It is for a rear axle Not a front axle.
4) I think that the Date is 1967
I paid $40.00 plus $28.00 shipping.
I think that it was a good price but wasted money if I never use it.
I'm not sure if this ratio is too high but I had a 69 Charger with 3.23s and it was great.

Re: Dana 60 - 3.08 Gear Set [Re: Rustydog] #297316
04/23/09 12:06 PM
04/23/09 12:06 PM
Joined: Jan 2003
Posts: 75,278
A gulag near you.
JohnRR Offline
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A gulag near you.
yes and ???

Re: Dana 60 - 3.08 Gear Set [Re: Rustydog] #297317
04/23/09 12:13 PM
04/23/09 12:13 PM
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Charlotte, NC
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446acuda Offline
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3.08 got to be from a Dana 61. It will bolt to a 60 differential but you won't be able to set up properly in a 60 housing

Re: Dana 60 - 3.08 Gear Set [Re: Rustydog] #297318
04/23/09 12:13 PM
04/23/09 12:13 PM
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chicagoland,usa
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buildanother Offline
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Probably came out of a truck.

Re: Dana 60 - 3.08 Gear Set [Re: buildanother] #297319
04/23/09 12:24 PM
04/23/09 12:24 PM
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Ohio
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64dodge572 Offline
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Ohio
You will have to have the truck housing it came out of to make it work. These were used in the early cummins auto trucks without O/D.

Re: Dana 60 - 3.08 Gear Set [Re: 64dodge572] #297320
04/23/09 08:10 PM
04/23/09 08:10 PM
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Morris County NJ
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Rustydog Offline OP
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You guys amaze me with your knowledge. It turns out that you guys are correct. It must have come out of a Dana 61. Years ago I do remember being at a junk yard looking at truck rear axles. I do remember seeing what at first looked exactly like a Dana 60 but the housing where the cover would bolt on was about two inches thick. That must have been a Dana 61.

Anyway after a lot of careful measuring I determined that the ring gear to pinion shaft center must be exactly 3/8" closer on the Dana 60 than on the Dana 61.

So, the conclusion is that 3.54s are still the highest ratio available for the Dana 60 and that the gearsets are not interchangeable between the Dana 60 & 61.

Anyone want to buy a ring and pinion for a Dana 61 cheap? Just kidding, its not the first time that I wasted money on my projects and probably wont be the last time either.

Re: Dana 60 - 3.08 Gear Set [Re: Rustydog] #297321
04/23/09 09:11 PM
04/23/09 09:11 PM
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Jacksonville, FL
Chris2581 Offline
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Quote:

So, the conclusion is that 3.54s are still the highest ratio available for the Dana 60....




There was a 3.31 ratio in 1968.


Nautilus Racing-
We use Superformance gaskets and Turbo Action converters/products.
Re: Dana 60 - 3.08 Gear Set [Re: Rustydog] #297322
04/23/09 11:02 PM
04/23/09 11:02 PM
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Carstairs, Alberta, Canada
dave571 Offline
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Quote:



So, the conclusion is that 3.54s are still the highest ratio available for the Dana 60





3.33 in dana 60 in late 70's and some 80's ford truck axles. I had a set, and sold them on the bag about a year ago.

I don't know if they'd be worth the work. The .21 difference from the 3.54 can probably be made up in tire selection

Re: Dana 60 - 3.08 Gear Set [Re: dave571] #297323
04/24/09 06:23 AM
04/24/09 06:23 AM
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Ky
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jt4406 Offline
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Just thinking out loud here:
"after careful measuring I determined that the ring gear to pinion shaft center must be exactly 3/8" closer on the Dana 60 than on the Dana 61"
Why couldn't one machine 3/8 inch off the ring gear mounting surface on the carrier unit and use the 3.08?, if that is the ONLY difference.


jt


Yeah, it's hopped up to over 160...
Re: Dana 60 - 3.08 Gear Set [Re: jt4406] #297324
04/24/09 08:35 AM
04/24/09 08:35 AM
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Polson, MT
DoctorDiff Offline
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The ring gear flange is only about 1/2" thick.

Re: Dana 60 - 3.08 Gear Set [Re: DoctorDiff] #297325
04/24/09 09:06 AM
04/24/09 09:06 AM
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Morris County NJ
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Rustydog Offline OP
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I hate to respectfully disagree with the Dr
but I just had several ring gears in my hand yesterday.
The ring gear for the Dana 61 for the 3.08 is exactly .25" Thicker than the ring gear for the 3.54. Therefore the ring gear can be milled down .375" That will only be .125" thinner than the 3.54 gear.

Re: Dana 60 - 3.08 Gear Set [Re: Rustydog] #297326
04/24/09 09:18 AM
04/24/09 09:18 AM
Joined: Jan 2003
Posts: 8,017
Polson, MT
DoctorDiff Offline
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The (carrier) ring gear flange is about 1/2" thick, not the ring gear.

Grinding the ring gear 3/8" wouldn't leave much thread engagement.

The best bet would be to remove half the material from the ring gear flange and half from the ring gear.

Re: Dana 60 - 3.08 Gear Set [Re: DoctorDiff] #297327
04/24/09 10:24 AM
04/24/09 10:24 AM
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Morris County NJ
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Rustydog Offline OP
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Thats a great idea.
Thanks.







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