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Re: What would cause my starter to break? [Re: lewtot184] #262392
03/23/09 02:19 PM
03/23/09 02:19 PM
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JohnRR Offline
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Quote:

been there, done that! the top hole on those starters is too large for a 7/16 stud or bolt. sleeve the top hole for a 7/16 fastener and the problem is cured. i think what happens is the starter kicks or torques over from a hard start or backfire and the big top hole lets it rotate enough to snap the locating snout. the snout is just a locater and isn't meant to carry a load.




I did it to a starter I had , belongs to fast68plymouth now.

Re: What would cause my starter to break? [Re: JohnRR] #262393
03/23/09 03:19 PM
03/23/09 03:19 PM
Joined: Feb 2003
Posts: 10,200
Someplace you aren't
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SomeCarGuy Offline
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Now I'm offically worried about my ministarter.


I want my fair share
Re: What would cause my starter to break? [Re: SomeCarGuy] #262394
03/23/09 03:45 PM
03/23/09 03:45 PM
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JohnRR Offline
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Quote:

Now I'm offically worried about my ministarter.




Me too , I had one in the dart for a short time , it didn't break though ???

I have to buy a RobbMc starter for the hemi , maybe it'll do double duty ???

Re: What would cause my starter to break? [Re: JohnRR] #262395
03/23/09 03:57 PM
03/23/09 03:57 PM
Joined: Mar 2008
Posts: 5,746
Ontario, Canada
Dodgem Offline
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Ontario, Canada
When my tranny goes back in I'll test fit it again it was held cocked by the block. (it's been welded ) a freind ground his block then no more ring gear teeth off. I put my trust old (1991) MP one back on. i think the holes may need to be clearenced to the inside a bit and maybe a little grinding on the block???
I did notice it pulled up [Edited by Moparts - Keep it clean] before real tight.
It left a mark on the old block where it was tight so I know were to look for tight!!
this time I'll spend some time on it.

5113284-Easy1.JPG (74 downloads)
Re: What would cause my starter to break? [Re: Dodgem] #262396
03/23/09 03:59 PM
03/23/09 03:59 PM
Joined: Mar 2008
Posts: 5,746
Ontario, Canada
Dodgem Offline
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Ontario, Canada
crooked (guess you cant use c$$$ed)

Re: What would cause my starter to break? [Re: HealthServices] #262397
03/23/09 04:01 PM
03/23/09 04:01 PM
Joined: Jan 2003
Posts: 2,158
Hamilton,Ohio
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POZEST Offline
top fuel
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Hamilton,Ohio
Maybe loose bolts?

Re: What would cause my starter to break? [Re: JohnRR] #262398
03/23/09 04:08 PM
03/23/09 04:08 PM
Joined: Jan 2003
Posts: 1,263
Southwestern Ontario Canada
racealittle Offline
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Southwestern Ontario Canada
Sometimes you need a factory shim or two to fit the starter. I try not to use one like everyone else, but sometimes something just doesn't 'feel' right when you are installing the starter.

In the factory, they usually use at least one shim. I have seen the assembler been instructed to use multiples on some days, (many years ago).


Too many cars, too many parts, too little coin, too little space to work in, too little time left to make it all happen! Update: down to one ride, still too many parts, a little more jingle in the pocket, gaining space, and it's going to happen this year!
Re: What would cause my starter to break? [Re: racealittle] #262399
03/23/09 04:12 PM
03/23/09 04:12 PM
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JohnRR Offline
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Quote:

Sometimes you need a factory shim or two to fit the starter. I try not to use one like everyone else, but sometimes something just doesn't 'feel' right when you are installing the starter.

In the factory, they usually use at least one shim. I have seen the assembler been instructed to use multiples on some days, (many years ago).




Good point , is it called a shim but on a big block? I think it's more a shield to keep the road debris and water out of that area ??

Re: What would cause my starter to break? [Re: JohnRR] #262400
03/23/09 04:21 PM
03/23/09 04:21 PM
Joined: Mar 2008
Posts: 5,746
Ontario, Canada
Dodgem Offline
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All I can say is carefully test fit the China mini starter some seem fine others break. I noticed mine did not sit flush and puled it tight and had problems.
I think it is inconsistancy on the way the holes are drilled. I could be wrong though???

Re: What would cause my starter to break? [Re: Dodgem] #262401
03/23/09 04:37 PM
03/23/09 04:37 PM
Joined: Jan 2003
Posts: 1,263
Southwestern Ontario Canada
racealittle Offline
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I have pulled the fairly new starter from a 3.9 1989 Dakota and found the nose broken off. There was no shim in place. The shim is the size of the machined mounting surface. The starter was designed to fit into this machined surface and the factory uses at least one shim. The mechanic who worked on the vehicle last chose to omit the shim. 99% of the time, there seems to be no problem ommitting the shim (at least to me).

GM starters require proper fitment shims to eliminate premature parts failure (454 motorhome for example).


Too many cars, too many parts, too little coin, too little space to work in, too little time left to make it all happen! Update: down to one ride, still too many parts, a little more jingle in the pocket, gaining space, and it's going to happen this year!
Re: What would cause my starter to break? [Re: HealthServices] #262402
03/23/09 04:58 PM
03/23/09 04:58 PM
Joined: Aug 2003
Posts: 8,716
Baltimore/Denver
64Post Offline
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Quote:






440 with a mini starter.




Looks like your fuel line was too small...

Re: What would cause my starter to break? [Re: JohnRR] #262403
03/23/09 05:04 PM
03/23/09 05:04 PM
Joined: Aug 2003
Posts: 8,716
Baltimore/Denver
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Quote:



Hopefully the rob mc addresses this or at leat what looks like a billet snout is stronger than the cast one on the mini. ???




Robb supports the pinion gear now with a bushing in the snout. It's now impossible for the pinion gear/shaft to deflect during use. He also added more planetary gears along the way. It really looks bulletproof from this point.

Re: What would cause my starter to break? [Re: 64Post] #262404
03/23/09 05:48 PM
03/23/09 05:48 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline OP
Why would you even post that?
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Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: HealthServices] #262405
03/23/09 06:01 PM
03/23/09 06:01 PM
Joined: Jan 2003
Posts: 15,548
Norwich CT USA
moparts Offline
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I would say that the broken nose cone on the starter is because of,

The starter was not sitting flush in the bellhousing, either the nose cone not fitting right or main body not aligned right, which put a side load on the nose of the starter.

or

the engine was kicking back on start up, which has broken many old style mopar starters, crossed ign, wirers , bad wirers on number 5 & or 7 cylinder with spark jumping over and or too much cranking timing.


Tom ,

2011 Ram 3500 C&C Diesel
2009 Challenger R/T
1971 Challenger Conv. 511/4 speed
1970 Challenger R/T 503/727


Re: What would cause my starter to break? [Re: moparts] #262406
03/23/09 06:59 PM
03/23/09 06:59 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline OP
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I think crank timing has a lot to do with it. I think I will have to put a timing retard when cranking or just a kill switch for now.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: moparts] #262407
03/23/09 07:19 PM
03/23/09 07:19 PM
Joined: Jan 2003
Posts: 961
Carson City, Nevada
RobbMc Offline
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Quote:

I would say that the broken nose cone on the starter is because of,

The starter was not sitting flush in the bellhousing, either the nose cone not fitting right or main body not aligned right, which put a side load on the nose of the starter.

or

the engine was kicking back on start up, which has broken many old style mopar starters, crossed ign, wirers , bad wirers on number 5 & or 7 cylinder with spark jumping over and or too much cranking timing.




Yep, if the engine kicks back hard enough, something is going to break. On our starter the nose cone won't break, but you might break a tooth off the pinion gear or one of the planetary gears.


Designing a better mouse trap always seems to lead to the evolution of smarter mice. www.robbmcperformance.com
Re: What would cause my starter to break? [Re: RobbMc] #262408
03/23/09 11:13 PM
03/23/09 11:13 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline OP
Why would you even post that?
HealthServices  Offline OP
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So Cal
The starter phased 3 ways

1 o'clock



3 o'clock




5 o'clock




All with plenty of room


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: HealthServices] #262409
03/24/09 09:26 AM
03/24/09 09:26 AM
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Posts: 74,976
U.S.S.A.
JohnRR Offline
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excellent pictures ...


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