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How to restore my alternator at home?? #1590146
03/08/14 08:42 PM
03/08/14 08:42 PM
Joined: Dec 2007
Posts: 302
MG, Brazil
v8punch Offline OP
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v8punch  Offline OP
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MG, Brazil
Friends, I have some questions about restoring my alternator at home.
1) How to remove the pulley, it is pressed? The use of a pulley puller is correct? No need to use heat on the pulley?
2) How do I even leave the housing of the alternator with "as new" appearance without sandblasting (because aluminum is wearing and matte) and cleaning products that do not think outside of the U.S..
Is there any method which let homemade aluminum as new and do not leave it dark?
3) Are the pulley and screws zinc plated?
Thank's in advance.

Re: How to restore my alternator at home?? [Re: v8punch] #1590147
03/08/14 08:43 PM
03/08/14 08:43 PM
Joined: Dec 2007
Posts: 302
MG, Brazil
v8punch Offline OP
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v8punch  Offline OP
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MG, Brazil
one more picture

Re: How to restore my alternator at home?? [Re: v8punch] #1590148
03/08/14 08:47 PM
03/08/14 08:47 PM
Joined: Jan 2003
Posts: 42,714
Spokane Washington
ScottSmith_Harms Offline
Mr Wizzard
ScottSmith_Harms  Offline
Mr Wizzard

Joined: Jan 2003
Posts: 42,714
Spokane Washington
Here are some visual cues

8066835-64Alternator1.jpg (203 downloads)
Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590149
03/08/14 08:48 PM
03/08/14 08:48 PM
Joined: Jan 2003
Posts: 42,714
Spokane Washington
ScottSmith_Harms Offline
Mr Wizzard
ScottSmith_Harms  Offline
Mr Wizzard

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Spokane Washington
2

8066838-64Alternator2.jpg (238 downloads)
Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590150
03/08/14 08:49 PM
03/08/14 08:49 PM
Joined: Jan 2003
Posts: 42,714
Spokane Washington
ScottSmith_Harms Offline
Mr Wizzard
ScottSmith_Harms  Offline
Mr Wizzard

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Spokane Washington
3

Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590151
03/08/14 08:50 PM
03/08/14 08:50 PM
Joined: Jan 2003
Posts: 42,714
Spokane Washington
ScottSmith_Harms Offline
Mr Wizzard
ScottSmith_Harms  Offline
Mr Wizzard

Joined: Jan 2003
Posts: 42,714
Spokane Washington
4

8066844-Alternator2.jpg (129 downloads)
Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590152
03/08/14 08:51 PM
03/08/14 08:51 PM
Joined: Jan 2003
Posts: 42,714
Spokane Washington
ScottSmith_Harms Offline
Mr Wizzard
ScottSmith_Harms  Offline
Mr Wizzard

Joined: Jan 2003
Posts: 42,714
Spokane Washington
5

8066848-Alternator.jpg (149 downloads)
Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590153
03/08/14 08:55 PM
03/08/14 08:55 PM
Joined: Jan 2003
Posts: 42,714
Spokane Washington
ScottSmith_Harms Offline
Mr Wizzard
ScottSmith_Harms  Offline
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Posts: 42,714
Spokane Washington
1) How to remove the pulley, it is pressed? The use of a pulley puller is correct? No need to use heat on the pulley?

There is a puller designed especially for removing the pulley, you should not need heat.

2) How do I even leave the housing of the alternator with "as new" appearance without sandblasting (because aluminum is wearing and matte) and cleaning products that do not think outside of the U.S..

You can try blasting with soda or corn starch, it is easier on aluminum than other materials.



3) Are the pulley and screws zinc plated?
Thank's in advance.

No, they are painted black, the grooves of the pulley were the belt rides was typically left bare steel.

Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590154
03/08/14 09:17 PM
03/08/14 09:17 PM
Joined: Dec 2007
Posts: 302
MG, Brazil
v8punch Offline OP
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v8punch  Offline OP
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MG, Brazil
Thank's ScottSmith_Harms, I'll try soda blast this week and post the pictures.
Don't you have a link to this pulley puller?

Re: How to restore my alternator at home?? [Re: v8punch] #1590155
03/08/14 11:03 PM
03/08/14 11:03 PM
Joined: Jan 2003
Posts: 42,714
Spokane Washington
ScottSmith_Harms Offline
Mr Wizzard
ScottSmith_Harms  Offline
Mr Wizzard

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Spokane Washington
Shop around, prices and quality vary.

Ebay

Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590156
03/08/14 11:50 PM
03/08/14 11:50 PM
Joined: Feb 2005
Posts: 712
St Louis, MO 63026
convx4 Offline
super stock
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St Louis, MO 63026
Measure the pulley's location on the shaft. This will help get it back in proper position so the belts will line up when installed. To reinstall the pulley, I put the pulley directly on a 100 watt light bulb. In about five minuets it will be so hot you will need an oven mitt to pick it up and slide it back on the shaft. The pulley will cool off and be firmly on the shaft. The light bulb will not over heat the pulley like outer means of heat(I.E. open flame)can. Also There are different pulley hole sizes for different alternator shaft sizes.

Re: How to restore my alternator at home?? [Re: convx4] #1590157
03/09/14 06:18 AM
03/09/14 06:18 AM
Joined: May 2011
Posts: 22
Indiana
R
RagtopChallenger Offline
member
RagtopChallenger  Offline
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Joined: May 2011
Posts: 22
Indiana
What a creative idea on heating up a pulley!
Too bad our Government outlawed the light bulb.......

Re: How to restore my alternator at home?? [Re: RagtopChallenger] #1590158
03/09/14 12:17 PM
03/09/14 12:17 PM
Joined: Sep 2013
Posts: 180
T
Tropicalcats Offline
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Joined: Sep 2013
Posts: 180
Quote:

What a creative idea on heating up a pulley!
Too bad our Government outlawed the light bulb.......




That's because they don't want us to see what their doing to us.

Re: How to restore my alternator at home?? [Re: Tropicalcats] #1590159
03/09/14 07:15 PM
03/09/14 07:15 PM
Joined: Dec 2007
Posts: 302
MG, Brazil
v8punch Offline OP
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v8punch  Offline OP
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MG, Brazil
Whent a friend who tried to withdraw the pulley with a pulley puller without success.
I do not know if the alternator shaft is thinner than the shaft of the drawer, the fact is that the pulley does not move, coming to feather the edge of the pulley (the appropriate part to install the puller).
Now I need to pull apart the pulley, and straighten it's edge.

Re: How to restore my alternator at home?? [Re: v8punch] #1590160
03/10/14 12:37 AM
03/10/14 12:37 AM
Joined: Jun 2008
Posts: 1,822
Colorado
D
denfireguy Offline
top fuel
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top fuel
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Joined: Jun 2008
Posts: 1,822
Colorado
The only puller to use draws on the flange in front of the pulley itself. The one I use has two halves like the one posted. The halves go over the flange and pull on it. The pulley itself is not strong enough to pull on without bending.
Craig


2014 Ram 1500 Laramie, 73 Cuda
Previous mopars: 62 Valiant, 65 Fury III, 68 Fury III, 72 Satellite, 74 Satellite, 89 Acclaim, 98 Caravan, 2003 Durango
Only previous Non-Mopar: Schwinn Tornado
Re: How to restore my alternator at home?? [Re: denfireguy] #1590161
03/10/14 12:50 AM
03/10/14 12:50 AM
Joined: Jan 2003
Posts: 42,714
Spokane Washington
ScottSmith_Harms Offline
Mr Wizzard
ScottSmith_Harms  Offline
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Spokane Washington
Quote:

The only puller to use draws on the flange in front of the pulley itself. The one I use has two halves like the one posted. The halves go over the flange and pull on it. The pulley itself is not strong enough to pull on without bending.
Craig






Don't use ANYTHING that looks like this, it will ruin/bend your pulley!

8068445-puller.jpg (176 downloads)
Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590162
03/10/14 10:33 AM
03/10/14 10:33 AM
Joined: Dec 2007
Posts: 302
MG, Brazil
v8punch Offline OP
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v8punch  Offline OP
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MG, Brazil
I know this ...... the worst way.
Now I'm afraid that I'll need another double pulley.

Re: How to restore my alternator at home?? [Re: v8punch] #1590163
03/10/14 11:38 AM
03/10/14 11:38 AM
Joined: Oct 2006
Posts: 7,388
Iowa
burdar Offline
Owen's Dad
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Owen's Dad

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Posts: 7,388
Iowa
The correct puller is cheap. I bought one at a local parts store.

Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590164
03/11/14 01:38 PM
03/11/14 01:38 PM
Joined: Dec 2007
Posts: 302
MG, Brazil
v8punch Offline OP
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v8punch  Offline OP
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MG, Brazil
Scott, on item description says:
Compatible With Late Model GM, Ford And Chrysler Engines.

Will this fit old pulley alternators??

Re: How to restore my alternator at home?? [Re: ScottSmith_Harms] #1590165
03/19/14 05:52 PM
03/19/14 05:52 PM
Joined: Dec 2007
Posts: 302
MG, Brazil
v8punch Offline OP
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v8punch  Offline OP
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Joined: Dec 2007
Posts: 302
MG, Brazil
Friends, I got a proper pulley puller, and after using a lever force of almost 60cm, and a lot of strength in the arm, them after a few snaps of the pulley, it left ....

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