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Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: roadrunninMark] #1448648
06/08/13 03:12 PM
06/08/13 03:12 PM
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Andrewh Offline
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yeah, both the pan and pickup get changed.

mopar sold the set new for around 100 bucks when I did mine. saw a few on sale around 80 bucks right after I did it.

not sure if they still make it, but used 360 la pans should be pretty cheap.

forgot a few other things.

the ps pump sticks out pretty far on a truck. They tuck it in on a van, so I used the truck engine but van ps bracket.
got lucky and there was a pick and pull doing the 25 all you can carry thing.
I found later that it also changes the a/c pulley on the van.
but replacing the idler pulley with one from a later hemi lets you use the stock belt.
otherwise the pump goes under the battery tray.

I used the stock exhaust manifolds from the durango. It clear ps and everything.

like 94 or something like that mag exhaust is the largest stock, but I wasn't shooting for an all out performance thing.

Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: Andrewh] #1448649
06/09/13 12:28 AM
06/09/13 12:28 AM
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jbc426 Offline
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Quote:

can I just say ouch?
that surge tank is pretty pricey.

what makes that one better?




It works very well, is compact and easy to install and hook up.

When compared to the alternate method of buying a custom baffled tank and fuel pump. The cost is very reasonable, and the surge tank system offers a much greater resistance to cavitation than any of the tanks I've see offered on-line. The only tanks I've seen that even come close to having a functional anti-slosh baffle system are high dollar fuel cells for road race cars, and those are way more money.


1970 Plymouth 'Cuda #'s 440-6(block in storage)currently 493" 6 pack, Shaker, 5 speed Passon, 4.10's
1968 Plymouth Barracuda Convertible 408 Magnum EFI with 4 speed automatic overdrive, 3800 stall lock-up converter and 4.30's (closest thing to an automatic 5 speed going)
Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: jbc426] #1448650
06/09/13 02:20 AM
06/09/13 02:20 AM
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Andrewh Offline
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Oh, I thought you had compared other fuel surge tank setups.

you are right, compared to setting up a gas tank it is simpler. but seemed very pricey compared to some of the sealed versions.

I may look at figuring out how to make one cheaper. lot of leeway on 400 bucks material wise.

Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: Andrewh] #1448651
06/09/13 08:33 AM
06/09/13 08:33 AM
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Quote:

Oh, I thought you had compared other fuel surge tank setups.

you are right, compared to setting up a gas tank it is simpler. but seemed very pricey compared to some of the sealed versions.

I may look at figuring out how to make one cheaper. lot of leeway on 400 bucks material wise.




Oh, got it. On that note, I didn't see a lot of alternative surge tanks out there. There was a nice one from Japan, but the shipping time was huge, so was the price. Less expensive, home made versions are available, especially if you go with an externally mounted high pressure pump. If you can weld aluminum, you can make a nice tank. Finding a fuel tight electrical connection for an internal pump is a bit of an issue. With the Radium kits, it's a nice package.


1970 Plymouth 'Cuda #'s 440-6(block in storage)currently 493" 6 pack, Shaker, 5 speed Passon, 4.10's
1968 Plymouth Barracuda Convertible 408 Magnum EFI with 4 speed automatic overdrive, 3800 stall lock-up converter and 4.30's (closest thing to an automatic 5 speed going)
Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: jbc426] #1448652
06/09/13 06:06 PM
06/09/13 06:06 PM
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Knoxville, TN, USA
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mantonas Offline OP
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This is all great stuff, but what I was looking for was trying to grab a bunch of stuff from the junkyard and making it work on the cheap, as a challenge. If possible, that means stock engine, stock computer (not reflashed, if that's possible), stock wiring harness with maybe a few changes, and as minimal fuel pump and tank stuff as possible. That's why I was interested in the 95 Grand Cherokee, because according to the article I linked to, it had returnless fuel injection, which, with my minimal understanding of fuel injection setups, means you don't have to plumb a return line to the fuel tank. I'm happy if the thread just keeps on going the way it has been, because I'm learning a lot, but that was not the reason I started it.


69 Chrysler 300 Convertible 77 Chrysler New Yorker Brougham 2-dr 03 Jeep Grand Cherokee Limited
Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: mantonas] #1448653
06/09/13 06:28 PM
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most of the later versions were returnless.

the problem there is, fabrication vs cost to get it fabricated, or do something else.

IF you can do the cutting and welding to graft the donor tank mounts for the factory pump into your tank, with baffles etc.., you surley can use donor parts and make it work.

but the cost to have that done or skill needed to do that is not worth the difference to do an out of the tank pump with surge tank.

Stealing the whole harness and computer helps. Grafting the gauges into your car?
not really an easy thing to do again.
So cost becomes a factor. There are 2 place that make a way to change the digital signal from the transmission into a regular speedo signal.
but both those boxes run around 400 bucks.
not a low buck option compared to getting the truck speedo to fit in your dash. but if you don't have the fabrication skills, well then what do you do?

several have done it, so not saying it can't be done. just what can you do vs what they did.

I remember reading recently someone taking everything out of the truck and doing just what you wanted. don't remember where though.

Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: mantonas] #1448654
06/09/13 06:40 PM
06/09/13 06:40 PM
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Still one of the most impressive swaps done for a magnum motor I have seen.

http://www.forabodiesonly.com/mopar/showthread.php?t=188547

Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: mantonas] #1448655
06/09/13 08:19 PM
06/09/13 08:19 PM
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If you can use the fuel tank/pump from your donor vehicle, then that would save you a good chunk of cash.

Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: roadrunninMark] #1448656
06/10/13 09:56 AM
06/10/13 09:56 AM
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Knoxville, TN, USA
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mantonas Offline OP
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Educate my on what returnless means. My understanding is that a return line to the fuel tank is required if the pump always runs at the same pressure, so for low demand conditions, such as idle, a lot of the fuel is shunted back to the tank. If it's returnless, then there must be some way of varying the pressure coming out of the pump; maybe the pump has a variable frequency drive motor on it. If it's returnless, why do you need to use the donor vehicle fuel tank and pump? Aren't aftermarket variable pressure pumps available? I know it seems like I am reversing my position about using stock junkyard items with this comment, but it might save money (and it definitely sounds a hell of a lot easier!) to buy an aftermarket pump rather than the fabrication work of trying to fit some other vehicle's fuel tank in your car.


69 Chrysler 300 Convertible 77 Chrysler New Yorker Brougham 2-dr 03 Jeep Grand Cherokee Limited
Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: mantonas] #1448657
06/10/13 02:35 PM
06/10/13 02:35 PM
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Returnless is done with either of two ways:
1. Use a turbine (centrifugal) style pump, not a constant volume pump like all early FI systems used.
2. Feed the pump with a variable voltage signal from the computer. True variable frequency drives don't work for DC motors, but it is relatively easy to use Pulse-Width Modulation to get the pump to turn slower. This effectively varies the average voltage the motor sees. It's the digital version of the voltage reducer in the instrument panel.

R.

Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: mantonas] #1448658
06/25/13 12:34 AM
06/25/13 12:34 AM
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Marlboro, NY, USA
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Quote:

I'm glad this kind of stuff has been done before, successfully. I want to stay as stock as possible, mainly for the challenge of doing it as cheaply as possible with junkyard parts. (Mr. Ehrenberg, are you listening? THIS WOULD MAKE A GOOD SERIES OF ARTICLES!) What I'm envisioning is the engine with all the fuel injection parts, overdrive transmission, engine computer (separate transmission computer? I don't know), and harness from a single junked vehicle. As far as the fuel tank, pump, and return system, there I am open to customization. <snip>

Well, I did do the '62 Savoy / 360 (425 HP was a cinch), and gave lots of hints and tips for pure-junkyard swaps, and did more of the same with the 360 '96 Dakota.

Just a few key points...

> The '96-up PCM (JTEC) is way better (and smaller, etc.) than the old SBEC, plus is it "flashable". But, to use an AT PCM, you must have a 46RE trans or you'll be in limp mode. The solution, as mentioned above: Use a junkyard MT PCM. SCT tuning may fix this w/o a PCM swap.

> Cutting up a boneyard harness isn't hard, but you'll need the appropriate FSM.

> Remember that 360 Magnums, while still externally balanced, are "less" imbalanced then the LA360. Plan damper and flywheel or drive plate accordingly.

> Remember that the '92-93 exh. manifolds are by far the best, and all 2000-up 5.9Ls had the "best" cam (same as GC 5.9L ltd / Dak R/T)

I've been doing EFI swaps for almost over 15 years. Way to go. Frankly, the Magnum is getting kind of "old", most guys, today, would rather use a 3G Hemi, and that logic is hard to argue with, esp. now that Megasquirt can do it all, even VCT, COP, etc.

Overall, this is an absolutely awesome swap! Especially great if you're replacing a dog TBI in a truck or van....a real eye-opener.

Rick

Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: Rick_Ehrenberg] #1448659
06/25/13 02:36 AM
06/25/13 02:36 AM
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Manitoba, Canada
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If you're keeping the engine stock, do yourself a favor and get a 92-95 (obd1) wiring harness and computer. While they can't be recalibrated like the 96+ (obd2)stuff can, the earlier stuff is about 100x less complicated and easier to reverse engineer and transplant. I put a 99 dakota 5.2 into my 88 Jeep and grabbed a 95 computer and wiring harness to do it. Had to change a couple sensors but no biggie. Electronics were all junkyard and cost was dirt cheap.

Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: DaytonaTurbo] #1448660
06/25/13 09:42 AM
06/25/13 09:42 AM
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Grand Haven, MI
patrick Offline
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if anyone wants a 1996 318 magnum/ manual tranny MP computer, PM me....I have one in my basement from my truck that I sold 7 years ago


1976 Spinnaker White Plymouth Duster, /6 A833OD
1986 Silver/Twilight Blue Chrysler 5th Ave HotRod **SOLD!***
2011 Toxic Orange Dodge Charger R/T
2017 Grand Cherokee Overland
2014 Jeep Cherokee Latitude (holy crap, my daughter is driving)
Re: Put late 90s fuel-injected 5.2 or 5.9 in classic mopar? [Re: PossessedDuster] #1448661
06/27/13 02:17 PM
06/27/13 02:17 PM
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Quote:

Still one of the most impressive swaps done for a magnum motor I have seen.

http://www.forabodiesonly.com/mopar/showthread.php?t=188547




This is a totally cool swap and just what i've been looking for. I've got a 49 Plymouth business coupe that's begging for V8 power.

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