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440 tapped/knocked, then it disappeared #1362464
12/31/12 09:06 PM
12/31/12 09:06 PM
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p d'ro Offline OP
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So my 67 HP 440 motor was recently rebuilt. Mild with CompCam XE262H-10, stock rebuild to 915 heads, 9.5:1 and less then 500 miles. Motor always seems to have almost unnoticeable tic that rises and falls with rpms on drivers side. Thought it was exhaust manifold leak as the bolts keep coming loose. Motor always runs great, especially after getting distributor curved and air/fuel set. Went out today for a flog. Cold out, probably 35 degrees F, and I warmed up car to 160 and drove for about 10 minutes. Then hammered it for one run close to 5 grand and it pulled hard. DId it again from dead stop, shifted and snagged second just below 5k, and a scary heavy tap or low knock from left side of motor. Sounded hurt and I babied it for about 30 seconds to get home. When I stopped to turn it disappeared and did not come back. What? Was it a lifter that just got temporarily jacked, or do I have an issue that should be further investigated? Oil looks brand new and just below full. Temp dead on 165 degrees, no weird smells, etc.. Any ideas???

Happy New Year!!!

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362465
12/31/12 11:53 PM
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I had an engine do something similar once, I was expecting to go into the engine but it ran so good I didn't for 6 years... Didn't use any oil, no smoke nothing.. When I pulled the heads found a chunk of # 7 piston top land had come off & likely went out the exhaust.... KB Hyper Pistons


"The Armies of our ancestors were lucky, in that they were not trailed by a second army of pencil pushers."
Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362466
12/31/12 11:57 PM
12/31/12 11:57 PM
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What lifters are you running? The quality of some of the hydraulic flat tappet lifters are just bad lately. Running it up to 5 grand on a stock build 440 is risky IMO. It's possible that a lifter collapsed temporarily then pumped back up I suppose. That's the only thing I can think of that would fix itself, though I've never heard of that happening.

Edit: 1 WILD RT may be right. That would make a noise like that then go away I'd hate to see what the piston/head would look like though.

Re: 440 tapped/knocked, then it disappeared [Re: bobs66440] #1362467
01/01/13 12:24 AM
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So leave it or pull the head to be safe? Scary stuff. Not sure of lifters but will check with builder. Change them to be safe? If so what are best to use and will cam have to change with them? Sorry but engine tech is pretty foreign to me.

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362468
01/01/13 01:13 AM
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Quote:

Motor always seems to have almost unnoticeable tic that rises and falls with rpms on drivers side. Any ideas???


I'd check ( post) your preload. You heard this while driving it? More detail what it sounded like.


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Re: 440 tapped/knocked, then it disappeared [Re: RapidRobert] #1362469
01/01/13 01:42 AM
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It is a very faint tiktiktik that increases with engine speed and is heard by valve cover near exhaust manifold. I don't have skills to check preload. Sorry. Guess I should take it somewhere.

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362470
01/01/13 03:06 AM
01/01/13 03:06 AM
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Quote:

So my 67 HP 440 motor was recently rebuilt. Mild with CompCam XE262H-10, stock rebuild to 915 heads, 9.5:1 and less then 500 miles. Motor always seems to have almost unnoticeable tic that rises and falls with rpms on drivers side. Thought it was exhaust manifold leak as the bolts keep coming loose. Motor always runs great, especially after getting distributor curved and air/fuel set. Went out today for a flog. Cold out, probably 35 degrees F, and I warmed up car to 160 and drove for about 10 minutes. Then hammered it for one run close to 5 grand and it pulled hard. DId it again from dead stop, shifted and snagged second just below 5k, and a scary heavy tap or low knock from left side of motor. Sounded hurt and I babied it for about 30 seconds to get home. When I stopped to turn it disappeared and did not come back. What? Was it a lifter that just got temporarily jacked, or do I have an issue that should be further investigated? Oil looks brand new and just below full. Temp dead on 165 degrees, no weird smells, etc.. Any ideas???

Happy New Year!!! [/quote a big mabe. -a wristpin. they can come and go or come and never leave.

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362471
01/01/13 04:06 AM
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Quote:

It is a very faint tiktiktik that increases with engine speed and is heard by valve cover near exhaust manifold.


header ex leaks can sound remarkably identical to lifter inadequate preload/bad lifter. If you're sure the ex is not the culprit then from your last descrip I'd say lifter preload or a bad lifter(s). Can press straight down vertical on the rocker arms when idling with a wooden hammer handle & it will somewhat quiet a bad one so you can ID it. EDIT Press on the lifter end of the rocker arm & this will help you with ID ing a bad lifter but not with ID ing insufficient preload

Last edited by RapidRobert; 01/01/13 12:23 PM.

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Re: 440 tapped/knocked, then it disappeared [Re: RapidRobert] #1362472
01/01/13 04:20 AM
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Thanks. Do u think it is worth pulling push rods and checki
ng if any bent or pulling head? Can one lifter be changed?

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362473
01/01/13 11:13 AM
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If it were me I would definitely pull the valve cover and check for anything loose. Wiggle the rocker arms. You will have a little side-to-side movement but you should have no significant up or down movement on the pushrod end (toward center of engine) of the rocker arm. Of course, if it's not making the noise now, you probably won't find anything wrong.

For the tik tik sound, it's very possibly a header leak. They sound identical and it's a very common thing. Maybe try to tighten the header bolts. If they have been loose before, the gasket may have already burnt and tightening won't help.

Or as mentioned it could be a bad lifter or improper lifter preload which is easy to do on these engines if you don't know what you're doing. Unfortunately, there's no simple way of checking it all over. If you are unsure, it's best to take it to a mechanic you trust but is also familiar with these engines.

Technically, one lifter can be changed but, as they told me when I had this problem, you run the almost certain risk of wiping out your cam. Then you have a real mess. Some will tell you they have done it without a problem. I'm going through this right now. I had one lifter go bad after 2000 miles and now I'm in the process of installing a new cam and lifter set because I didn't want to risk it. A real pain for the sake of one $9 lifter.

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362474
01/01/13 11:24 AM
01/01/13 11:24 AM
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The time when I punched a pushrod through a rocker arm it made a lot of clatter. As I limped home, with good oil pressure, it went away. The pushrod had been pushed just far enough into the rocker where the lifter no longer hit it. A seasoned flat-rate mechanic/friend stopped by a day or two later and I fired it up for him. He thought is sounded fine. This is with a 284/484 cam, kinda lumpy. Pulled a valve cover, two rockers broke, one had the pushrod punched through and the other blew into 2 pieces when the fulcrum split. True story.

Last edited by Dean_Kuzluzski; 01/01/13 11:27 AM.

R.I.P.- Gary "Coop" Davis 02/09/68-05/13/04
Re: 440 tapped/knocked, then it disappeared [Re: Dean_Kuzluzski] #1362475
01/01/13 11:55 AM
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Ok. Off it comes. I will post what I see. Thanks again.

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362476
01/01/13 12:15 PM
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If lifter or cam were affected would it run normally like it is now? I assume I would just hear louder tap from lifter. Not sure about one lobe of cam.

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362477
01/01/13 12:18 PM
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If a lifter collapsed you would hear the noise all the time. If you wiped a lobe it would be down on power and not run very well, popping through exhaust and a miss.

Re: 440 tapped/knocked, then it disappeared [Re: bobs66440] #1362478
01/01/13 01:29 PM
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Ok, inside valve cover looks good. No pieces, no broken springs that I can tell and no up and down movement. Some have side to side and some don't. Motor runs as before with no popping. I guess I let it ride but will change oil and filter. What oil is recommended for the 440?

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362479
01/01/13 02:54 PM
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1 wild rt hit it...more than once a bit of flashing from the head casting got into the combustion chamber and caused a knocking rattling noise ..pull the head if you feel better ,but if it's gone I wouldnt

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362480
01/01/13 03:06 PM
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Do a compression check. Dry then wet.
Check the cranking vacuum, with ignition disabled, too.

Easy stuff that will give a good clue.


R.I.P.- Gary "Coop" Davis 02/09/68-05/13/04
Re: 440 tapped/knocked, then it disappeared [Re: Dean_Kuzluzski] #1362481
01/01/13 03:34 PM
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Quote:

Do a compression check. Dry then wet.
Check the cranking vacuum, with ignition disabled, too.

Easy stuff that will give a good clue.




The engine I had that hurt a piston had good compression in all 8 holes, less than 10 psi variation...


"The Armies of our ancestors were lucky, in that they were not trailed by a second army of pencil pushers."
Re: 440 tapped/knocked, then it disappeared [Re: 1_WILD_RT] #1362482
01/01/13 05:44 PM
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Maybe pull the plugs and if you have a bore scope, take a look inside. And if you have the tools maybe a compression check. Other than that, if it's running good and not making noise, I would just run it.

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362483
01/01/13 06:11 PM
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Compression test...

Cylinder leakage test...

Bore-scope is a good idea...

Now, with the 'noise' gone, hard to isolate...

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362484
01/01/13 06:34 PM
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How much does the oil pan hold? Does it have baffles or a windage tray?

Sheldon

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362485
01/01/13 07:10 PM
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Tapping/thicking sounds are valvetrain related or headergasket leaks.
Knocking sounds are usualy bearing or sometimes piston-related.

IMO, the moment you hit fullthrottle on the engine from a dead stop is probably when the oil sloshed away from the oilpickup and could have deprived the oilsystem from have sufficient oil (and pressure).
I've had this happen before and my remedy was to overfill the engine by about 7/16" on the dipstick.

Do you have an oilpressure gauge installed? If not, install one rightaway.

As for oil replacement, look at the current oil pressure and decide if you want to go with a thicker or thinner oil.
I would say for a properly rebuild engine you should not need any oil thicker than 10w40 or even 10w30.

Re: 440 tapped/knocked, then it disappeared [Re: Dean_Kuzluzski] #1362486
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Quote:

the other blew into 2 pieces when the fulcrum split. True story.




I've seen that happen before


Now I need to pin those needles, got to feel that heat
Hear my motor screamin while I'm tearin up the street
Re: 440 tapped/knocked, then it disappeared [Re: GTX MATT] #1362487
01/02/13 09:57 AM
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Thanks guys. I do have a windage tray and baffles. I will change oil and slightly overfill, and try to do the other things. Does AutoZone carry the scopes? Is 5k rpm really too much? It was still pulling hard when I let off and shifted. I do have oil pressure guage and it is steady at 50 and above as usual and running at same temp.

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362488
01/02/13 01:11 PM
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Harbor Freight has the bore scopes.

http://www.harborfreight.com/digital-inspection-camera-67979.html

I think they are on sale now for $69.99 in the current flyer. I was thinking about getting one...

Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362489
01/02/13 01:23 PM
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Myself I would have someone check preload unless it was a significant bang & it sounds like it was which would point to something more severe than the light clatter from preload. If you have 50lbs of oil psi then adding oil will not help it assuming that was it & I doubt it tho an oil gauge can read good but from the convoluted oil path the bearings can still be starved at times which is why oiling mods when going together are beneficial. Bore scopes are nice but pricey & if there was something in the combustion chamber you'd still hear it. After checking preload (if called for) I'd call it good & run it . 5K ain't excessive IF Piston to valve/Piston to head (quench)/adequate valve spring psi all good? EDIT I reread your OP & I think bad lifter(s)/preload/header leak on the mild tapping & the thud was something more serious/seperate

Last edited by RapidRobert; 01/02/13 01:35 PM.

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Re: 440 tapped/knocked, then it disappeared [Re: p d'ro] #1362490
01/02/13 03:30 PM
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If it's an automatic, check your torque converter bolts.

Re: 440 tapped/knocked, then it disappeared [Re: Jwilli500] #1362491
01/02/13 09:31 PM
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Quote:

If it's an automatic, check your torque converter bolts.




This is definitely worth a check, especially for the recent louder noise.

Personnally, I don't think its preload, as you would think 16 lifter would be making noise.

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