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Re: Motor runs warmer on hwy? [Re: Von] #1283845
08/12/12 01:50 PM
08/12/12 01:50 PM
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oklahoma
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forphorty Offline
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When i put the hood scoop on my duster, my engine seemed to run a little hotter on the highway. My theory is the extra air brought in through the scoop is stacking up in the engine bay, causing slower air flow through the radiator.

Re: Motor runs warmer on hwy? [Re: Von] #1283846
08/12/12 01:53 PM
08/12/12 01:53 PM
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Posts: 28,312
Cincinnati, Ohio
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Could be running too lean also. Main circuit.




See my original post....its anything but lean at cruise...pretty fat...




IMO, you can not always trust electronics, the sensors get tainted quite easy.
If it were mine I'd richen it up some just to see.

Re: Motor runs warmer on hwy? [Re: Challenger 1] #1283847
08/12/12 02:07 PM
08/12/12 02:07 PM
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NE Oklahoma
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Von Offline OP
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[quoteIMO, you can not always trust electronics, the sensors get tainted quite easy.
If it were mine I'd richen it up some just to see. [/quote

If u cant trust a LM-2, what can u trust?

Ive had 2 motors in the car the last few years.- Run on gas and E85. Warmer on the hwy with both fuels, and 4 different carbs. AFR all over the map, no change in the issue.

I think as mentioned above its the shroud/fans restricing air flow at hwy speeds.


72 RR, Pump gas 440, 452s, 3800 lbs, Corked, ET Radials,. 11.33@117.72. Same car, bone stock 346s, 9.5 comp, baby solid. 12.24@110.
Re: Motor runs warmer on hwy? [Re: terzmo] #1283848
08/12/12 02:14 PM
08/12/12 02:14 PM
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Irving, TX
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Quote:

Quote:

Quote:

fan is worthless after 25 to 30 mph....natural air flow takes over....sounds like the car is lean as it "should" be its coolest when running down the road or the waterpump (high volume?) is pumping water too fast that it doesn't cool properly at highway speeds




thats a myth




so a fan pulls more air than natural airflow at 55 mph....I think NOT




Terzmo, there are some things you're not considering.
Air flow at 55 mph isn't like sticking your hand out the window. The grille stops a bit of that air flow. The radiator stops a BUNCH of that air flow. Yes, it's designed to pass air but it is also designed to get in the way of the air so there is enough contact with the radiator fins and tubes to strip the heat.
There is far less air flow behind a radiator than you would think.
A factory style electric fan will move quite a bit of air. If that fan is used on a car that has a much larger grill opening than it was designed for the shroud will block air.
He is using a fan set from a Concorde.
Here's a Concorde:



See that large grille opening? Guess what? Most of it is blocked by a big fat bumper bar and foam energy absorber. There is relatively little open area. How do I know? I OWN a 2002 Concorde.
The air not only has to pass through a restrictive radiator but it also has to go through an equally restrictive A/C condenser.

When you blow on a radiator (vehicle speed) the air will stack up in front of the radiator and some will spill out through other openings or even push it's way back out around the grille and go over the body of the car. Having a tight fan shroud will only make it worse since that adds even more restriction.
If you get a strong enough fan it will be able to pull the air through the radiator.

Here's a test. Take a plastic or paper cup. Poke a few small (under 1/4") holes in the bottom. Turn your bath tub water on wide open. Stick the cup under the flow and see what happens.
If the cup can't flow enough water the excess will fill the cup and spill over the sides.
The same thing happens with air.

You must match the fan power, shroud size, and grille opening.

I've been going down the electric fan road for 13 years. 11 of those years had a monster heat generating twin turbo setup.

Chances are that his fan shroud is simply too tight for the air flow he's getting. A couple trap doors in the flat parts of that shroud would probably relieve the issue.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: Motor runs warmer on hwy? [Re: feets] #1283849
08/12/12 03:50 PM
08/12/12 03:50 PM
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Posts: 2,060
Pendleton NY
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Quote:

Quote:

Quote:

Quote:

fan is worthless after 25 to 30 mph....natural air flow takes over....sounds like the car is lean as it "should" be its coolest when running down the road or the waterpump (high volume?) is pumping water too fast that it doesn't cool properly at highway speeds




thats a myth




so a fan pulls more air than natural airflow at 55 mph....I think NOT




Terzmo, there are some things you're not considering.
Air flow at 55 mph isn't like sticking your hand out the window. The grille stops a bit of that air flow. The radiator stops a BUNCH of that air flow. Yes, it's designed to pass air but it is also designed to get in the way of the air so there is enough contact with the radiator fins and tubes to strip the heat.
There is far less air flow behind a radiator than you would think.
A factory style electric fan will move quite a bit of air. If that fan is used on a car that has a much larger grill opening than it was designed for the shroud will block air.
He is using a fan set from a Concorde.
Here's a Concorde:



See that large grille opening? Guess what? Most of it is blocked by a big fat bumper bar and foam energy absorber. There is relatively little open area. How do I know? I OWN a 2002 Concorde.
The air not only has to pass through a restrictive radiator but it also has to go through an equally restrictive A/C condenser.

When you blow on a radiator (vehicle speed) the air will stack up in front of the radiator and some will spill out through other openings or even push it's way back out around the grille and go over the body of the car. Having a tight fan shroud will only make it worse since that adds even more restriction.
If you get a strong enough fan it will be able to pull the air through the radiator.

Here's a test. Take a plastic or paper cup. Poke a few small (under 1/4") holes in the bottom. Turn your bath tub water on wide open. Stick the cup under the flow and see what happens.
If the cup can't flow enough water the excess will fill the cup and spill over the sides.
The same thing happens with air.

You must match the fan power, shroud size, and grille opening.

I've been going down the electric fan road for 13 years. 11 of those years had a monster heat generating twin turbo setup.

Chances are that his fan shroud is simply too tight for the air flow he's getting. A couple trap doors in the flat parts of that shroud would probably relieve the issue.




so clutch fans are useless also....

Re: Motor runs warmer on hwy? [Re: terzmo] #1283850
08/12/12 04:31 PM
08/12/12 04:31 PM
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NE Oklahoma
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Von Offline OP
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Feets,

Thanx for the hole cutting idea. I'll try it and see what happens!



72 RR, Pump gas 440, 452s, 3800 lbs, Corked, ET Radials,. 11.33@117.72. Same car, bone stock 346s, 9.5 comp, baby solid. 12.24@110.
Re: Motor runs warmer on hwy? [Re: terzmo] #1283851
08/12/12 06:57 PM
08/12/12 06:57 PM
Joined: Nov 2007
Posts: 21,844
Kirkland, Washington
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Quote:

Quote:

Quote:

fan is worthless after 25 to 30 mph....natural air flow takes over....sounds like the car is lean as it "should" be its coolest when running down the road or the waterpump (high volume?) is pumping water too fast that it doesn't cool properly at highway speeds




thats a myth




so a fan pulls more air than natural airflow at 55 mph....I think NOT




Not THAT part! This Part:
"or the waterpump (high volume?) is pumping water too fast that it doesn't cool properly at highway speeds






Re: Motor runs warmer on hwy? [Re: Pacnorthcuda] #1283852
08/12/12 07:12 PM
08/12/12 07:12 PM
Joined: Apr 2006
Posts: 4,220
West Plains, MO
DrCharles Offline
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Quote:

Not THAT part! This Part:
"or the waterpump (high volume?) is pumping water too fast that it doesn't cool properly at highway speeds




Some people still believe that you can "pump water so fast through the radiator it doesn't have time to cool". That is just flat wrong.

However - it IS possible to spin the water pump too fast, (such as using a non-a/c pump with an a/c pulley) which can result in cavitation at highway speeds. So it's actually pumping less water than normal despite the higher RPM, which could result in a cooling problem...

Re: Motor runs warmer on hwy? [Re: terzmo] #1283853
08/12/12 09:06 PM
08/12/12 09:06 PM
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Posts: 28,068
Irving, TX
feets Offline
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Quote:


so clutch fans are useless also....




Not once did I say that.

Clutch fans are not tightly shrouded. There is usually a significant gap between the fan and shroud.
I just measured the stock fan and shroud on my 72 Imperial. The opening in the shroud is 21" in diameter. There is a 3/4" gap between the fan and the shroud all the way around.
Do the math. Area of a big circle minus area of the little circle.
The gap is 21 square inches.
That's the same as 2 inches wide and 10-1/2 inches long. Plenty of air will get through that opening regardless of what the fan is doing. The funnel shaped shroud helps push the air that way.

The fan clutch can engage do drive the fan or slip to let the fan spin at whatever speed the air can push it. Lots of air will get by.

When you're talking factory style electric fans like the OP uses you must remember that many factory fan shrouds are relatively flat and shallow for packaging reasons. That limits free air flow. However, that's not much of a concern because the engineers knew how much air they had to deal with on the vehicle they were designing.

I have nothing against fan clutches. The reason I went to electric so many years ago was due to limited space in the hot rod. Once the 440 and bigger radiator went in I had no room for a fan clutch. Fixed and flex fans weren't doing the job. I had to find something.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: Motor runs warmer on hwy? [Re: Von] #1283854
08/13/12 12:10 PM
08/13/12 12:10 PM
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St. Louis, Mo
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I had the same problem with my Challenger. On the advice of a friend, I installed a spring inside my lower radiator hose, and that solved the problem. If you don't have one, that would be a quick, easy and inexpensive thing to try.

Re: Motor runs warmer on hwy? [Re: 318 Stroker] #1283855
08/13/12 12:47 PM
08/13/12 12:47 PM
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Posts: 9,436
Blair County,PA
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God am I glad all my old O.E.M. stuff works like it did when new and that old bird won't go over 190* under any circumstances.!!

You want restriction here is my grille.

7333386-P8130497.JPG (97 downloads)
Re: Motor runs warmer on hwy? [Re: feets] #1283856
08/13/12 12:55 PM
08/13/12 12:55 PM
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Posts: 4,384
Madison Wi
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Quote:


A quick fix would be to cut some holes in flat areas of the shroud. Cover them with flaps of rubber or hinged plastic hanging from the back of the shroud above the hole.
At low speed the fans will draw the flaps closed.
At high speed the air trapped behind the shroud will escape through the shroud.

I had the same problem when I was running the Maxima fans on the hot rod. Adding the flaps helped cool it down on the highway and did not change the low speed cooling.




Some later model cars have these holes and flaps from the factory.


I used to care but....... things have changed
Re: Motor runs warmer on hwy? [Re: 62maxwgn] #1283857
08/13/12 05:47 PM
08/13/12 05:47 PM
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Posts: 28,068
Irving, TX
feets Offline
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Quote:

God am I glad all my old O.E.M. stuff works like it did when new and that old bird won't go over 190* under any circumstances.!!

You want restriction here is my grille.




That lower air dam helps create a higher pressure area in front of the grille and a lower pressure area behind the radiator. That forces more aire through the grille.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: Motor runs warmer on hwy? [Re: Von] #1283858
08/13/12 07:29 PM
08/13/12 07:29 PM
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Tri-Cities, Washington
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Had the exact same problem with my Demon and the 5.9 Magnum. Two core aluminum rad with two electric fans and an aluminum shroud. The engine ran at ~180 in town and 215 on the highway. After a year I took the shroud/fans off (just last weekend) and bolted on a 18" fan with no clutch. The fan sits about 1.5" back from the radiator and has no shroud. It now runs ~180 in town and ~195 on the highway in 100 degree heat.

BTW, Feets was the one that turned me on to this fix.

Re: Motor runs warmer on hwy? [Re: VITC_GTX] #1283859
08/14/12 02:43 PM
08/14/12 02:43 PM
Joined: Jul 2010
Posts: 64
Iowa
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My Becool 1000hp rated radiator/dual fan module has no shroud (this was a surprise to me when I purchased it) whereas the lower rated Becool modules do have a shroud. So obviously the effect of a fan shroud is more complicated than what most of us seem to believe, which is that a shrouded fan cools better than an unshrouded one.

Re: Motor runs warmer on hwy? [Re: GreenBird] #1283860
08/14/12 03:45 PM
08/14/12 03:45 PM
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ALBERTA CANADA
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which direction are your fans blowing?

if they are blowing forward wouldn't this block any outside air from passing through the rad?

Re: Motor runs warmer on hwy? [Re: CUDA8U] #1283861
08/14/12 05:05 PM
08/14/12 05:05 PM
Joined: Oct 2003
Posts: 3,698
NE Oklahoma
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Von Offline OP
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Quote:

which direction are your fans blowing?

if they are blowing forward wouldn't this block any outside air from passing through the rad?




I may be nuts, but dont most fans pull air? Dont think Ive ever seen a fan push air?

Im sure somebody uses a pusher?

Last edited by Von; 08/14/12 05:13 PM.

72 RR, Pump gas 440, 452s, 3800 lbs, Corked, ET Radials,. 11.33@117.72. Same car, bone stock 346s, 9.5 comp, baby solid. 12.24@110.
Re: Motor runs warmer on hwy? [Re: GreenBird] #1283862
08/14/12 08:26 PM
08/14/12 08:26 PM
Joined: Jan 2003
Posts: 28,068
Irving, TX
feets Offline
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feets  Offline
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Quote:

My Becool 1000hp rated radiator/dual fan module has no shroud (this was a surprise to me when I purchased it) whereas the lower rated Becool modules do have a shroud. So obviously the effect of a fan shroud is more complicated than what most of us seem to believe, which is that a shrouded fan cools better than an unshrouded one.




Shrouds are quite complicated. You need a decent understanding of fluid dynamics to really figure out what's going on in there.

There are some basic things to know. It has to guide the air through the fan not force ait between the blades. They aren't magic. You can screw it up rather easily despite having good ideas.

One of the most important things about an electric fan is the current draw. If it won't pull 30 amps then it won't pull enough air to do heavy work.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
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