Seeking input from the well of knowledge before I drop this 3rd member again.

A few weeks ago I grenaded my SureGrip and it consumed two spider gears. I bought new:

  • Spider Gears
  • Side gears
  • Cross pins
  • Carrier and Pinion Bearings
  • Ring and Pinion
  • Mobil 1 75w-90 gear oil w/o additional friction modifier


Following the factory service manual I disassembled and rebuilt it, followed with ring and pinion setup.

Condition I have is heard within the video below. Any turn input results in that popping sound, at faster speeds it's an obvious gear noise. The differential does not act like it's a spool or excessively tight, it just sounds horrid.

I have 15 miles or so on the rebuild, initially the diff did not make any noise. It became apparent when I went to make a u-turn at ~mile 7 of my test drive. The gears and diff have no problem with straight line driving and are smooth and quiet.

Given the low mileage and the fact this is the first SureGrip I have messed with, I assume there is not a "break in" on the differential itself, right? In 15 miles of driving, the spider gears only differentiate only a few feet.


Video is of a light turn into my garage.
https://youtu.be/PP2lIY0B_hY
[video:youtube]https://www.youtube.com/embed/PP2lIY0B_hY[/video]


1972 Barracuda - 5.7L Hemi, T56 Magnum 6spd - https://www.facebook.com/GoodysGotaHemi
2020 RAM 1500
[img]https://i.imgur.com/v9yezP9.jpg[/img]