Originally Posted By jcc
I would think the milling solution on a solid shaft would be pretty straight forward and easy, just be sure you have a radius cut on the transition, rather then a corner, if it were mine, just a matter of set-up in the mill.


Yep, done it several times. Either use an end mill with a radiused corner or mill it using the side of the cutter.

The INTERNET, the MISinformation superhighway