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If you are really concerned about strength, how about welding? A good weld shop can weld magnesium.




Andrew, I thought about that but I'd have to do a lot of machining and grinding as it is a magnesium motorcycle clutch cover and water pump with a waterpump seal. It's just eroded and the pits just need filled and smoothed out. I'm afraid the cover will warp at the engine seal/gasket and the water pump cover and possibly where the crankshaft/water pump seal is. Thanks though for the suggestion.