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Re: Torque Wrencch question [Re: RapidRobert] #95339
07/28/08 06:50 PM
07/28/08 06:50 PM

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440SIXPACK Can I inform this prof that he is full of it & that all of his higher education was a waste




You certainly can. But maybe you somehow misheard or misinterpreted something "he" said.

To reiterate:

An extension from the DRIVE end, in line with the handle, affects the reading on the dial.

An extension on the HANDLE end does NOT affect the accuracy of the dial, it only means that you don't have to pull as hard.

An extension down the centerline of the socket drive affects NOTHING. There is no "absorbsion of energy", because the extension is hooked from one end to the wrench, and to the other end to the socket. ALL THE TORQUE must "go" somewhere.

STILL ANOTHER EXAMPLE:

If you were to take a rubber band, like in the old wind up airplanes, and put a lever and scale at the tail, then wind up the rubber, then put an IDENTICAL lever and scale at the prop end, THE TWO SCALES WOULD READ EXACTLY THE SAME, assuming they are both accurate to each other.

Re: Torque Wrencch question [Re: cataclysm80] #95340
07/28/08 06:58 PM
07/28/08 06:58 PM

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Another thing that concerns me is an extension between the ratchet and the socket. The length and diameter of this type of extension can make a difference. It will twist like the torsion bars on our mopars. How much of my ft-lbs applied force are absorbed by the twisting motion of this type of extension? The absorbed amount is not applied to the fastener.Tav





This statement is ALSO not true, unless you are talking about an impact wrench, in which case a "rubbery" extension will indeed absorb torque. If you were to take something--like a small diameter torsion bar, and two identical torque wrenches, clamp one wrench at one end, and apply X amount of force with the other torgue wrench, you will find that REGARDLESS of stretch or twist in the torsion bar, the two wrenches will read THE SAME torque on the gauges.




So then, as far as the extension twisting and absorbing force, it will only affect things if...

1. The torque level you're trying to reach is less than what the extension will absorb. Example : if the twisting motion of your extension will absorb 20 inch pounds, then you couldn't use it to tighten something to 15 inch pounds. Once you get to 20 inch pounds and the extension stops twisting, then you'll have 20 inch pounds applied to the fastener. You could only use that extension to torque amounts higher than 20 inch pounds. In all practicality the amount of force absorbed by a twisting extension is probably negligible.

2. The torque level your trying to reach exceeds the breaking point of your extension. Example: Using a 1/4 inch drive extension to torque down your main caps will twist it right in two!

Tav




The only time your in-line extension is somehow magically going to "absorb" torque, is if you BREAK it in two.

There is no such thing as an extension somehow "twisting" and magically "absorbing torque." Even if you were speaking of something some kind of rubbery motor coupling, the drive might momentarily absorb some torque for an instant of time, but once the "end" of the twist is reached, ALL the torque will be transferred to the end of the shaft. The only alternative is the one you stated--it might break.

You can prove this to yourself very easily. Get yourself two torque wrenches, or two scales. Rig up an experimental shaft, like, say, 1/4" rod, something you can twist a little. Rig a temporary bearing setup, maybe out of two-x-fours, identical levers on both ends, and your scales. You'll find that the scales read EXACTLY the same, +/- the difference in accuracy between them. If you put X ft-lbs on one end, you'll have the very same on the other. you can twist that shaft into a pretzel, and the only thing that might change, is that it finally breaks.

Re: Torque Wrencch question #95341
07/28/08 07:04 PM
07/28/08 07:04 PM

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Dudes, there is a formula for calculating the required torque on the internet.

I had to make an adapter to torque the studs in the lifter valley on my hemi.

I don't have the formula here, but to get 75 ft/lbs at the fastener, I have to reduce the torque wrench to 45 ft/lbs, because of the 8" or so length of the adapter.

When you use a torque wrench, there is a mark that is supposed to be in the center of your hand when you pull. The distance between that and the center of your fasteneris your torque arm.

I'll post the formula later.

BTW, the torque loss through an extension is negligible, unless you're using something over 1 ft.

Re: Torque Wrencch question [Re: RapidRobert] #95342
07/28/08 07:19 PM
07/28/08 07:19 PM
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I think your professor friend is correct. You will not apply more torque per se but the reading on the torque wrench will be incorrect because it is no longer turning from the center of the pivot point but from a point out from center.

Re: Torque Wrencch question [Re: Jack Zupan] #95343
07/28/08 07:29 PM
07/28/08 07:29 PM

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Re: Torque Wrencch question [Re: dgc333] #95344
07/28/08 07:57 PM
07/28/08 07:57 PM
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Quote:

Roger,
Thanks for posting the picture. Sometimes my explanations aren't as clear to everyone else as they are o me!




Dave, sorry if I sounded a little harsh. I go through this topic at least once a month with one of our maintenance mechanics who always claims "you always lose torque through an extension". One even said he'd show me. Got out three 6" extensions old enough for Columbus to have used, puts them together with an electric impact and starts rattling away on a bolt. Whole lot of shaking going on but no action. Then he puts the impact on the socket and triumphantly shows me that he can spin the bolt right out. I went to the crib, got a new socket and a new longer extension (can't remember exact length) and asked him to try that. Worked like a charm. People seem to forget that an impact wrench only travels a fixed amount of rotation with every 'blow'. If the extensions/sockets/impacts are sloppy, all that travel is consumed before the fastener ever gets rapped.


"We live in a time when intelligent people are being silenced so that stupid people won't be offended".
Re: Torque Wrencch question [Re: RapidRobert] #95345
07/28/08 10:10 PM
07/28/08 10:10 PM
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Quote:

a 3" C to C extension onto a 12" C to C torque wrench would increase your leverage by 25% so reduce your reading by that amount.


Jack I am wondering if I am correct or not in my original(above quoted) post? At this point in time I do not know but I am going to stay with this until I find out.


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Re: Torque Wrencch question [Re: 6PakBee] #95346
07/29/08 12:16 AM
07/29/08 12:16 AM
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Quote:

I can't take it anymore. A picture is work 1K words.




exactly!

let's take the torque wrench out of this for a minute.

lever A is 1 foot long.

put 100 lbs on it, and you get 100 ft lbs of torque.

if you add another foot to that lever, it does not matter if the new length is between the pivot point and the original lever, or simply on the end of the old lever, you now have 200 ft lbs.

the issue comes in with the torque wrench and how it "snaps" at the set torque.

if you have a 1 foot torque wrench and set it to 100 ft lbs, you will have to put 100 ft lbs on the end to make it click.

if you add a 1 foot extension to the end of the torque wrench that's set at 100, the wrench will click 50 lbs of force, because 50 x 2 = 100

if you add a 1 foot extension to the pivot point, with say, the extended crows foot, and the torque wrench is set to 100, you will have to put 100 lbs of force on the end of the torque wrench to get it to click, however, this is actually putting 200 ft lbs of force to the pivot point.

so, to compensate, you have to re-calculate based on the length of your extension. and in this case, with a 1 foot extension, you will have to set the torque wrench to 50, and then put 50 lbs on the end of the wrench to get 100 ft lbs at the pivot point, because again, 50 x 2 = 100

but, the picture shows that clearly.

in order to tell your professor friend that he was wrong, make sure you understand what he meant, because he might have told you that "it makes no difference, the torque is the same" meaning that the torque at the pivot point is the same, and NOT that the calibrated wrench will work properly.


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Re: Torque Wrencch question [Re: blaze] #95347
07/29/08 12:57 AM
07/29/08 12:57 AM
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YOu put an extension on the handle of a torque wrench and itll still read the correct torque rated at 1 foot off the bolt centerline. YOu move the bolt centerline away from the wrench with a crows foot or whatever, you need to compensate for the distance. Done deal. EZ cheazy!


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Re: Torque Wrencch question [Re: pishta] #95348
07/29/08 01:24 AM
07/29/08 01:24 AM
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Not exactly. A crows foot at 90 degrees like in the picture requires no torque wrench setting change. Any angle besides exactly 90 degrees requires the torque wrench setting to be calculated. Basically anything that adds leverage AFTER the head of the torque wrench requires the setting to be recalculated.

4582887-hemi669.jpg (118 downloads)
Re: Torque Wrencch question [Re: 446acuda] #95349
07/29/08 01:35 AM
07/29/08 01:35 AM
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Charlotte, NC
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requires torque wrench setting to be calculated

4582893-hemi671.jpg (79 downloads)
Re: Torque Wrencch question [Re: 446acuda] #95350
07/29/08 01:36 AM
07/29/08 01:36 AM
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Marysville, O-H-I-O
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Quote:

Not exactly. A crows foot at 90 degrees like in the picture requires no torque wrench setting change. Any angle besides exactly 90 degrees requires the torque wrench setting to be calculated. Basically anything that adds leverage AFTER the head of the torque wrench requires the setting to be recalculated.




you just had to go an make things complicated with that, didn't you!


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Re: Torque Wrencch question [Re: 446acuda] #95351
07/29/08 01:37 AM
07/29/08 01:37 AM
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Charlotte, NC
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same for this one

4582895-hemi672.jpg (136 downloads)
Re: Torque Wrencch question [Re: 446acuda] #95352
07/29/08 01:40 AM
07/29/08 01:40 AM
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Charlotte, NC
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and same for this one

4582897-hemi673.jpg (109 downloads)
Re: Torque Wrencch question [Re: 70Cuda383] #95353
07/29/08 09:44 AM
07/29/08 09:44 AM
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Quote:


exactly!

let's take the torque wrench out of this for a minute.

lever A is 1 foot long.

put 100 lbs on it, and you get 100 ft lbs of torque.

if you add another foot to that lever, it does not matter if the new length is between the pivot point and the original lever, or simply on the end of the old lever, you now have 200 ft lbs.

the issue comes in with the torque wrench and how it "snaps" at the set torque.





This is what I was saying. My examples used a ratchet NOT a torque wrench.

Tav

Re: Torque Wrencch question [Re: 70Cuda383] #95354
07/29/08 09:48 AM
07/29/08 09:48 AM
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Quote:


the issue comes in with the torque wrench and how it "snaps" at the set torque.

if you have a 1 foot torque wrench and set it to 100 ft lbs, you will have to put 100 ft lbs on the end to make it click.

if you add a 1 foot extension to the end of the torque wrench that's set at 100, the wrench will click 50 lbs of force, because 50 x 2 = 100

if you add a 1 foot extension to the pivot point, with say, the extended crows foot, and the torque wrench is set to 100, you will have to put 100 lbs of force on the end of the torque wrench to get it to click, however, this is actually putting 200 ft lbs of force to the pivot point.

so, to compensate, you have to re-calculate based on the length of your extension. and in this case, with a 1 foot extension, you will have to set the torque wrench to 50, and then put 50 lbs on the end of the wrench to get 100 ft lbs at the pivot point, because again, 50 x 2 = 100

but, the picture shows that clearly.

in order to tell your professor friend that he was wrong, make sure you understand what he meant, because he might have told you that "it makes no difference, the torque is the same" meaning that the torque at the pivot point is the same, and NOT that the calibrated wrench will work properly.




with this also!

By the way, Excellent pictures 6PakBee & 446acuda!!

Tav

Re: Torque Wrencch question #95355
07/29/08 09:56 AM
07/29/08 09:56 AM
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Quote:


An extension down the centerline of the socket drive affects NOTHING. There is no "absorbsion of energy", because the extension is hooked from one end to the wrench, and to the other end to the socket. ALL THE TORQUE must "go" somewhere.

STILL ANOTHER EXAMPLE:

If you were to take a rubber band, like in the old wind up airplanes, and put a lever and scale at the tail, then wind up the rubber, then put an IDENTICAL lever and scale at the prop end, THE TWO SCALES WOULD READ EXACTLY THE SAME, assuming they are both accurate to each other.




Quote:


I go through this topic at least once a month with one of our maintenance mechanics who always claims "you always lose torque through an extension". One even said he'd show me. Got out three 6" extensions old enough for Columbus to have used, puts them together with an electric impact and starts rattling away on a bolt. Whole lot of shaking going on but no action. Then he puts the impact on the socket and triumphantly shows me that he can spin the bolt right out. I went to the crib, got a new socket and a new longer extension (can't remember exact length) and asked him to try that. Worked like a charm. People seem to forget that an impact wrench only travels a fixed amount of rotation with every 'blow'. If the extensions/sockets/impacts are sloppy, all that travel is consumed before the fastener ever gets rapped.





Hmmm, I see. So even if the extension twists it's still applying that amount of twist to the fastener. Any loss is only momentary.
Thank you for explaining my concern!

Tav

Re: Torque Wrencch question [Re: cataclysm80] #95356
07/29/08 10:15 AM
07/29/08 10:15 AM
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Just to throw a monkey wrench inot the pile, they make torque wrenches that have removeable hades. You can swap out the rachet head for a crows foot head to get at bolts WITHOUT messing up the accuracy or having to recalculate anything, but it's engineered properly to do that. I know I used them daily at work.

http://www.stahlwille-online.de/index.ph...93&cid=5022


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They say there is always the exception that proves the rule.
Don't be the exception.
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