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Went through all that for Nothing...Now What? #185969
01/06/09 07:52 PM
01/06/09 07:52 PM
Joined: Feb 2006
Posts: 4,102
Cochise County Arizona
SPWC Offline OP
master
SPWC  Offline OP
master

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Posts: 4,102
Cochise County Arizona
Well I climberd under my Dart today in an attempt to get my Fuel Gauge working again.Ive already ruled out the gauge actually works ,it swings over to the Full side when the wire is grounded and the key in the "on" position.I never let it "peg" as I was warned not to do that.

I proceed to remove the sender from the tank,replaced the float(I suspect the original is faulty,though I hear no liquid inside when I shake it.)I replaced the sock while I was there,but kept all the old parts as they appear to be in decent condition.

I also replaced the sending unit gasket.Got everything buttoned back up.I hook up the fuel line,the ground strap I had brazed back together and then hook up the sending unit wire.Climb out from underneath, Turn the key to the "ON" position and the fuel gauge doesnt do a Darn thing,no movement whatsoever.


So Now what? Any Suggestions?




I find it wierd that my temp gauge is acting "somewhat" the same.

After driving I can shut the engine off,turn the key to the "On" Position and watch the temp climb,fire the car up and start driving and it drops again to 120* and stays there. Could this be an indicator of something amiss in the back of the instrument cluster?

Re: Went through all that for Nothing...Now What? [Re: SPWC] #185970
01/06/09 08:00 PM
01/06/09 08:00 PM
Joined: Feb 2003
Posts: 16,146
Mesa, Arizona
D
dart4forte Offline
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Mesa, Arizona
Quote:

Well I climberd under my Dart today in an attempt to get my Fuel Gauge working again.Ive already ruled out the gauge actually works ,it swings over to the Full side when the wire is grounded and the key in the "on" position.I never let it "peg" as I was warned not to do that.

I proceed to remove the sender from the tank,replaced the float(I suspect the original is faulty,though I hear no liquid inside when I shake it.)I replaced the sock while I was there,but kept all the old parts as they appear to be in decent condition.

I also replaced the sending unit gasket.Got everything buttoned back up.I hook up the fuel line,the ground strap I had brazed back together and then hook up the sending unit wire.Climb out from underneath, Turn the key to the "ON" position and the fuel gauge doesnt do a Darn thing,no movement whatsoever.


So Now what? Any Suggestions?




I find it wierd that my temp gauge is acting "somewhat" the same.

After driving I can shut the engine off,turn the key to the "On" Position and watch the temp climb,fire the car up and start driving and it drops again to 120* and stays there. Could this be an indicator of something amiss in the back of the instrument cluster?




The voltage regulator on the back of the gauge panel may be corroded or amy be shorting out

Re: Went through all that for Nothing...Now What? [Re: SPWC] #185971
01/06/09 08:01 PM
01/06/09 08:01 PM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline
super stock
70Duster440  Offline
super stock

Joined: Jan 2003
Posts: 1,069
Washington State
If you want to rule the sender out, remove it again and connect a ohm meter between the terminal and the body of the sender. As you move the float up and down you should see a resistance range of about 9 to 72 ohms +-. If you have no reading the sender is bad.

Re: Went through all that for Nothing...Now What? [Re: SPWC] #185972
01/06/09 08:03 PM
01/06/09 08:03 PM
Joined: Jan 2003
Posts: 25,200
Upper Midwest
M
MoparforLife Offline
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Upper Midwest
When you had the sender out of the tank did you hook it up to a ground, turn on the key, and manually move the float. If the sender is good the gauge should have registered with the movement of the float when you moved it.


Clean it, if it's Dirty. Oil it, if it Squeaks. But: Don't fix it, if it Works!
Re: Went through all that for Nothing...Now What? [Re: MoparforLife] #185973
01/06/09 08:11 PM
01/06/09 08:11 PM
Joined: Jul 2003
Posts: 2,344
Cincinnati, OH
6
6T6Cuda Offline
top fuel
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top fuel
6

Joined: Jul 2003
Posts: 2,344
Cincinnati, OH
Check for a good ground between the tank and body. The sending unit needs a good ground to work (and with the tank undercoated (usually) and the pad on the top it is "floating" relative to the body. That is part of the reason why they use a strap between the fuel line.

On my '66 I added a screw in the edge of the tank and drilled a hole for a sheet metal screw to the frame for a good ground.

Also check the ohms between the sending unit and the housing of the sender. It ranges from about 10 - 100 ohms (I do not remember the exact values but somewhere around there).

Re: Went through all that for Nothing...Now What? [Re: 6T6Cuda] #185974
01/06/09 08:15 PM
01/06/09 08:15 PM
Joined: Jan 2003
Posts: 1,482
Lake Orion, MI
goldduster318 Offline
pro stock
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Posts: 1,482
Lake Orion, MI
you'll also want to make sure you actually have a connection (continuity) between the plug on the back of the gauge cluster and the sending unit plug. It could have a bad or no connection, in which case your fuel gauge would never work.


'70 Duster 470hp 340/T56 Magnum/8 3/4 3.23 Sure-Grip
Re: Went through all that for Nothing...Now What? [Re: goldduster318] #185975
01/06/09 08:39 PM
01/06/09 08:39 PM
Joined: Jan 2003
Posts: 32,930
Grand Prairie,Texas
stumpy Offline
I Win
stumpy  Offline
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Posts: 32,930
Grand Prairie,Texas
He said in another post that he checked the guage by grounding the sender wire and the gauge went to full. SPWC if you kept all this to one post instead of starting new ones everytime then it would be a lot easier to help you.

Re: Went through all that for Nothing...Now What? [Re: SPWC] #185976
01/06/09 08:47 PM
01/06/09 08:47 PM
Joined: Nov 2003
Posts: 36,040
Lincoln Nebraska
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RapidRobert Offline
Circle Track
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Joined: Nov 2003
Posts: 36,040
Lincoln Nebraska
Quote:

After driving I can shut the engine off,turn the key to the "On" Position and watch the temp climb,fire the car up and start driving and it drops again to 120* and stays there. Could this be an indicator of something amiss in the back of the instrument cluster?


That is normal behavior. Sorry it didn't get right the 1st time. I would run your long jumper wire from the battery NEGATIVE post to the metal nipple on the sending unit but after all this work I'm confident that you do have it grounded well but it's an easy check & far easier than R&Ring the sending unit again. As others said the sending unit needs to come out & the float moved thru it's travel while wired to the hot lead & the case grounded to check the rheostat windings.


live every 24 hour block of time like it's your last day on earth
Re: Went through all that for Nothing...Now What? [Re: dart4forte] #185977
01/06/09 09:06 PM
01/06/09 09:06 PM
Joined: Jan 2003
Posts: 10,968
Hampton, Ga.
7
70dart360 Offline
Green Meister
70dart360  Offline
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Joined: Jan 2003
Posts: 10,968
Hampton, Ga.
Quote:

Quote:

Well I climberd under my Dart today in an attempt to get my Fuel Gauge working again.Ive already ruled out the gauge actually works ,it swings over to the Full side when the wire is grounded and the key in the "on" position.I never let it "peg" as I was warned not to do that.

I proceed to remove the sender from the tank,replaced the float(I suspect the original is faulty,though I hear no liquid inside when I shake it.)I replaced the sock while I was there,but kept all the old parts as they appear to be in decent condition.

I also replaced the sending unit gasket.Got everything buttoned back up.I hook up the fuel line,the ground strap I had brazed back together and then hook up the sending unit wire.Climb out from underneath, Turn the key to the "ON" position and the fuel gauge doesnt do a Darn thing,no movement whatsoever.


So Now what? Any Suggestions?




I find it wierd that my temp gauge is acting "somewhat" the same.

After driving I can shut the engine off,turn the key to the "On" Position and watch the temp climb,fire the car up and start driving and it drops again to 120* and stays there. Could this be an indicator of something amiss in the back of the instrument cluster?




The voltage regulator on the back of the gauge panel may be corroded or amy be shorting out




Nope, the temp gauge is working too. Pull the fuel sending unit and test it with an ohm meter, no fuel in the float and the ground test saying the gauge works leads me to think the sending unit itself is shot.


70 Dart Swinger 72 D-100 440 shortbed 76 Pinto, 68k 21mpg!
Re: Went through all that for Nothing...Now What? [Re: 70dart360] #185978
01/06/09 09:32 PM
01/06/09 09:32 PM
Joined: Feb 2006
Posts: 4,102
Cochise County Arizona
SPWC Offline OP
master
SPWC  Offline OP
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Cochise County Arizona
HOLD ON!!!

Let me ask a REALLY dumb Question. Enclosed I have a pic of a sending unit from Autozone from thier online catalog.It shows a wire(you see it?)

I got to looking at the sending unit I pulled out and reinstalled and there was no wire,and I remember thinking to myself "how does this thing register?" I also saw 2 places with male electrical spades thinking that maybe an "optional" wire went to these.

Guess what im asking is...My sending unit doesnt have the wire like what is pictured,is this normal,or do I need to install that wire?

4928554-adifg69a003.jpg (75 downloads)
Re: Went through all that for Nothing...Now What? [Re: SPWC] #185979
01/06/09 09:35 PM
01/06/09 09:35 PM
Joined: Jan 2003
Posts: 17,861
albany ny
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05dakota Offline
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albany ny
sounds like u need a new sending unit

Re: Went through all that for Nothing...Now What? [Re: stumpy] #185980
01/06/09 09:40 PM
01/06/09 09:40 PM
Joined: Jan 2003
Posts: 25,200
Upper Midwest
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MoparforLife Offline
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Upper Midwest
Back to my question: did you verify that the sender works by moving the float with the sender out and grounded watching the gauge while moving the float with the key on?


Clean it, if it's Dirty. Oil it, if it Squeaks. But: Don't fix it, if it Works!
Re: Went through all that for Nothing...Now What? [Re: SPWC] #185981
01/06/09 09:43 PM
01/06/09 09:43 PM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Challenger 1 Offline
Too Many Posts
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Cincinnati, Ohio
Quote:

HOLD ON!!!

Let me ask a REALLY dumb Question. Enclosed I have a pic of a sending unit from Autozone from thier online catalog.It shows a wire(you see it?)

I got to looking at the sending unit I pulled out and reinstalled and there was no wire,and I remember thinking to myself "how does this thing register?" I also saw 2 places with male electrical spades thinking that maybe an "optional" wire went to these.

Guess what im asking is...My sending unit doesnt have the wire like what is pictured,is this normal,or do I need to install that wire?





Yes the wire needs to be there.

Re: Went through all that for Nothing...Now What? [Re: MoparforLife] #185982
01/06/09 09:45 PM
01/06/09 09:45 PM
Joined: Feb 2006
Posts: 4,102
Cochise County Arizona
SPWC Offline OP
master
SPWC  Offline OP
master

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Posts: 4,102
Cochise County Arizona
Quote:

Back to my question: did you verify that the sender works by moving the float with the sender out and grounded watching the gauge while moving the float with the key on




Didnt try that yet,will put the car on stands again tomorrow,pull the sender and give it a whirl.

Re: Went through all that for Nothing...Now What? [Re: SPWC] #185983
01/06/09 09:48 PM
01/06/09 09:48 PM
Joined: Jan 2003
Posts: 10,968
Hampton, Ga.
7
70dart360 Offline
Green Meister
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Green Meister
7

Joined: Jan 2003
Posts: 10,968
Hampton, Ga.
That wire goes from the windings of the sending unit to the post. Without it theres no way it could possibly work.


70 Dart Swinger 72 D-100 440 shortbed 76 Pinto, 68k 21mpg!
Re: Went through all that for Nothing...Now What? [Re: 70dart360] #185984
01/06/09 09:52 PM
01/06/09 09:52 PM
Joined: Feb 2006
Posts: 4,102
Cochise County Arizona
SPWC Offline OP
master
SPWC  Offline OP
master

Joined: Feb 2006
Posts: 4,102
Cochise County Arizona
Guess not having done many of these that missing wire is something I overlooked. Wouldnt that be just peachy if the only reason the gauge/sender doesnt work is because a missing wire?

If thats the case,kinda makes you wonder just how that wire ended up going away?

Now im all fired up,im gonna tear into it tommorrow ,ill report back with my findings(without starting another post as suggested above)

Thanks for all your time and knowledge up to this point everybody.

Re: Went through all that for Nothing...Now What? [Re: SPWC] #185985
01/06/09 10:45 PM
01/06/09 10:45 PM
Joined: Mar 2003
Posts: 15,491
the boonies
aarcuda Online content
I Live Here
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the boonies
you need a new sending unit. that wire is swedged on with a rivet like thingy. if its missing, most likely you wont get a wire back on. sending units die. its a fact of life. go get a new one and be done with it. just accept that the new one will only read 7/8 full when full though

Re: Went through all that for Nothing...Now What? [Re: aarcuda] #185986
01/06/09 11:10 PM
01/06/09 11:10 PM
Joined: Jan 2003
Posts: 25,200
Upper Midwest
M
MoparforLife Offline
Too Many Posts
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Joined: Jan 2003
Posts: 25,200
Upper Midwest
Quote:

you need a new sending unit. that wire is swedged on with a rivet like thingy. if its missing, most likely you wont get a wire back on. sending units die. its a fact of life. go get a new one and be done with it. just accept that the new one will only read 7/8 full when full though


That can be cured but carefully adjusting the float by slight bends


Clean it, if it's Dirty. Oil it, if it Squeaks. But: Don't fix it, if it Works!
Re: Went through all that for Nothing...Now What? [Re: MoparforLife] #185987
01/06/09 11:28 PM
01/06/09 11:28 PM
Joined: Mar 2003
Posts: 15,491
the boonies
aarcuda Online content
I Live Here
aarcuda  Online Content
I Live Here

Joined: Mar 2003
Posts: 15,491
the boonies
Quote:

Quote:

you need a new sending unit. that wire is swedged on with a rivet like thingy. if its missing, most likely you wont get a wire back on. sending units die. its a fact of life. go get a new one and be done with it. just accept that the new one will only read 7/8 full when full though


That can be cured but carefully adjusting the float by slight bends




i bet youre right. i just havent tried it yet. i bet mine it topping out before it should.

Re: Went through all that for Nothing...Now What? [Re: aarcuda] #185988
01/07/09 12:07 AM
01/07/09 12:07 AM
Joined: Jan 2003
Posts: 10,968
Hampton, Ga.
7
70dart360 Offline
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Joined: Jan 2003
Posts: 10,968
Hampton, Ga.
The one I got from Advance Auto for $69 is dead nuts correct.Maybe not the case for all of them but the price was right. I did have to use my original lock ring though cause the new one didnt fit tight.


70 Dart Swinger 72 D-100 440 shortbed 76 Pinto, 68k 21mpg!
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