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brake question....warning very long #1712089
12/17/14 08:00 PM
12/17/14 08:00 PM
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sixty9bee Offline OP
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sorry for the length but I will try to be thorough.
1969 dodge coronet
4 wheel drums (11 inch)
all new parts: hard lines, soft lines, master cylinder, wheel cylinders, distribution block, spring kits, shoes

now to the problem, right front wheel cylinder will not return 100%. the left front does. Right front will extend same as left but not return.

somethings I have tried:
new wheel cylinder
new rubber lines to replace braided lines
opening the system at any connection will allow the cylinder to return.
forcing the cylinder to return by hand will result in the opposite cylinder extending if that drum is removed. if that drum is left on I cannot manually return problem side.

out of ideas so any help appreciated. again sorry for length

Re: brake question....warning very long [Re: sixty9bee] #1712090
12/17/14 08:13 PM
12/17/14 08:13 PM
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Freeport IL USA
poorboy Offline
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The rod between the booster and the master cylinder is too long. If its a factory rod, the end is adjustable. There is a lock nut and the end threads in 9or out, you need to go in) with a 5/16" wrench. The adjustment is there because there is a difference in the depth of the hole in the cup of the master cylinder.

When you make that adjustment, a little goes a long ways. I would suggest you make the change 1/4 turn at a time. If you go too far, the pedal will travel a long way before any brake action will happen. Gene

Re: brake question....warning very long [Re: sixty9bee] #1712091
12/17/14 09:15 PM
12/17/14 09:15 PM
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RapidRobert Offline
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Quote:

sorry for the length but I will try to be thorough.

opening the system at any connection will allow the cylinder to return.



(1) that ain't a long post! (2) thorough is commendable (3) cracking a line & it returning tells you the prob is hyd psi rather than a mechanical prob at the RF corner. As said if PB you want ~.060" clearance between the round nub on the end of the pushrod and the bottom of the MC piston rear recess. If manual brakes does the front line come out of the distribution block then T to RF/LF? or is there a seperate line coming out of the block for RF and another line from the block to LF? If MB I'd think it'd have to be the second one & there is a blockage in that particular line (splitter directly to RF/no T). Holler how it goes


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Re: brake question....warning very long [Re: RapidRobert] #1712092
12/17/14 09:35 PM
12/17/14 09:35 PM
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sixty9bee Offline OP
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Manual brakes. The distribution block has one line to left front and another to right front. I thought blocked line too but any connection I loosen (to bleed pressure)
from the wheel cylinder to the master cylinder will give same results, the wheel cylinder will collapse so if the line to the distribution block were blocked I don't think the line at M/C would relieve it but I guess anything is possible at this point. I did open both ends of the metal line to the right and shot air both directions.

Re: brake question....warning very long [Re: sixty9bee] #1712093
12/17/14 10:39 PM
12/17/14 10:39 PM
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RapidRobert Offline
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The specific line from the block to RF, If you cracked it at the upstream end (right there where it screws into the block) & the RF wheel cyl releases that would tell me that everything downstream from that fitting is unobstructed & that the problem is in the block right there where that fitting screws into it. If I'm reading that right that you can crack a line elsewhere in the system (other than the RF line) & it releases makes me think it's a 1 way blockage (at the block passage for the RF line) otherwise a total blockage at that point would not let the RF cyl be released by cracking a line somewhere else in the system. I'd open the block fittings blow it (the splitter block) out


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Re: brake question....warning very long [Re: RapidRobert] #1712094
12/17/14 10:49 PM
12/17/14 10:49 PM
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sixty9bee Offline OP
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I really appreciate the help. I did open it at the block, it released. I then opened at the M/c , again released. I then opened at the opposite wheel, released again. It seems like the M/c is not taking enough pressure off the system but then my question becomes why and how only one side is affected.

Re: brake question....warning very long [Re: sixty9bee] #1712095
12/17/14 10:52 PM
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sixty9bee Offline OP
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I will definitely try blowing the block out.

Re: brake question....warning very long [Re: sixty9bee] #1712096
12/17/14 10:57 PM
12/17/14 10:57 PM
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RapidRobert Offline
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I'm glad to help (if I can). Yeah we got a simple blockage somewhere. I ain't thinking MC but more the splitter block


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Re: brake question....warning very long [Re: RapidRobert] #1712097
12/17/14 11:07 PM
12/17/14 11:07 PM
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sixty9bee Offline OP
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Not to say,it is not or cannot happen to two in a row (new not necessarily good) but to keep you thinking on things I have to tell you it's the second block. I started with the original from the car and then decided it must be the prob so I got a new one. No change.

Re: brake question....warning very long [Re: sixty9bee] #1712098
12/18/14 12:35 AM
12/18/14 12:35 AM
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Philadelphia PA
Pynzo Offline
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Quote:

Not to say,it is not or cannot happen to two in a row (new not necessarily good) but to keep you thinking on things I have to tell you it's the second block. I started with the original from the car and then decided it must be the prob so I got a new one. No change.




These parts are from a Raybestos rebuild kit for a '70 B Body 11" Manual M/C. The rubber anti reversion seal in your M/C may be in backwards. You can have these replacements free if you want them.

8365833-image.jpg (43 downloads)
Re: brake question....warning very long [Re: Pynzo] #1712099
12/18/14 01:06 PM
12/18/14 01:06 PM
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sixty9bee Offline OP
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Thanks and if I can narrow it down to the M/C. I may contact you about those parts. So far I am not convinced its internal on it. I have tried 2 so far, one rebuilt and one new.

Re: brake question....warning very long [Re: sixty9bee] #1712100
12/18/14 09:28 PM
12/18/14 09:28 PM
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Pynzo Offline
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I looked it up in my '70 FSM and that seal is called a Residual Pressure Valve. Don't know why I called it an anti- reversion seal. Must've been that good xmas beer
Anyway, my M/C doesn't have them installed and I've never had a problem with sticking cylinders. PM me an address if you want them.

Re: brake question....warning very long [Re: poorboy] #1712101
12/19/14 01:06 AM
12/19/14 01:06 AM
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screamindriver Offline
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Quote:

The rod between the booster and the master cylinder is too long. If its a factory rod, the end is adjustable. There is a lock nut and the end threads in 9or out, you need to go in) with a 5/16" wrench. The adjustment is there because there is a difference in the depth of the hole in the cup of the master cylinder.

When you make that adjustment, a little goes a long ways. I would suggest you make the change 1/4 turn at a time. If you go too far, the pedal will travel a long way before any brake action will happen. Gene


This would be my first guess also...Pressure not releasing because the master cylinder won't return to the correct "at rest" position...I've had it happen...

Re: brake question....warning very long [Re: screamindriver] #1712102
12/19/14 01:27 AM
12/19/14 01:27 AM
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OK, I know this sounds stupid, but is the brake pedal coming all the way back up? I've seen where over the years the brake light switch has been adjusted just enough the pedal isn't returning to the stop. The fluid return hole inside the master is very small, if the rubber cup does not return enough to completely uncover that hole, the brakes are slow or fail to release.

For a test, put flat washers between the master and the mounting surface before you tighten the mounting bolts. (I wouldn't drive the car to perform this test). If the brakes release, you know what the problem is, now you just have to find the cause. If the brakes don't release, you have eliminated another possibility. Gene

Re: brake question....warning very long [Re: poorboy] #1712103
12/21/14 09:21 PM
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sixty9bee Offline OP
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Guys all the ideas are appreciated. This weekend I blew thru the Y-block, Re bled the front brakes, checked the stop light switch, checked piston return on MC, put braided lines on the front. No problems found and no fix yet

Re: brake question....warning very long [Re: sixty9bee] #1712104
12/21/14 10:35 PM
12/21/14 10:35 PM
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RapidRobert Offline
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this might be too much work but would it be possible for you to switch the front lines (at the splitter) & see if that makes the problem switch sides. If you did & no switch it'd sure confirm the problem is at or upstream from the splitter block & if it did switch then we'll go back & work on the original offending corner. EDIT maybe there is a mech problem on that corner that is partially hanging up the linkage etc to where the return springs themselves ain't strong enough to return the pistons/fluid

Last edited by RapidRobert; 12/21/14 10:40 PM.

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Re: brake question....warning very long [Re: RapidRobert] #1712105
12/21/14 11:22 PM
12/21/14 11:22 PM
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The give away is cracking the line at the master relieves the pressure. Something is keeping the master from relieving the pressure. Loosen the master bolts as much as possible, confirm that the pedal IS NOT against the stop or switch. Pump the brake and see if the wheel cyl is still not releasing.

If the cylinder still won't retract without reliving pressure the master is junk.

If the cylinder does retract the problem is pushrod length.

There is no mystery here, these are the only possibilities.

As for why the rf shows symptoms vs lf try swapping return springs side to side. I bet its just imbalanced springs. Maybe wear grooves in the backing plate but these are easy to see


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Re: brake question....warning very long [Re: ruderunner] #1712106
12/22/14 08:22 AM
12/22/14 08:22 AM
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sixty9bee Offline OP
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I'm thinking it must be the two master cylinders I've tried. I swapped springs side to side and no change. The M/C was loosened from the firewall and stop light switch removed and no change. I keep thinking the same thing , the clue is cracking the line at M/C and pressure is relieved. Next step try M/C number 3

Re: brake question....warning very long [Re: sixty9bee] #1712107
12/22/14 11:41 AM
12/22/14 11:41 AM
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Do you have the lines switched at the master cylinder? Aren't the front drums wider than the rear and carry a different dia wheel cyl ?
If what you say is correct and the pressure is relieved when you crack the line at the master cyl, then its a no brainer . Its the MC or the rod is too long . Can't recall if you have PBs , if so would the booster be screwed up ?
Just confirming what the other guys are saying .


Does the MC have a metal inserts where your lines screw in ?Check the end of the line and see if they align properly. I know if it was completely closed off both brakes would stay on but maybe brake springs could be a little weaker on the RF .







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