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Need advice on electrical issue #1687331
10/18/14 02:56 PM
10/18/14 02:56 PM
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So Cal, USA
Fab64 Offline OP
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Hi all,

I recently bought a '71 Satellite that seems to have a few electrical issues. In the first pic, you can see an inline fuse on the green wire. I don't know if this is stock or not(?). The PO told me he always disconnected it when parking, to avoid any problems. I soon found out why. When it's connected, it will drain the battery in about 4 days.




So, I began disconnecting it while the car was parked, and figured I could live with that, at least for awhile. However, I recently realized that this wire and fuse are getting very hot to the touch when I drive the car, even after only a few minutes running. This concerns me as I certainly don't want to burn up my wiring loom (which happened to me in a '69 Dodge van many years ago). The other end of this wire goes into the junction block at the firewall. In the pic below, it is the top-most black wire which curves around to the left, is heavily wrapped with black electrical tape, and goes into the block as a red wire:



I am very weak where automotive electrics are concerned. Does anyone have any ideas what might be going on here? Because of the current drain, I'm assuming I have a short somewhere. But, as I said, that is a slow drain. As hot as the fuse is getting while running, it seems this could be a different issue? Any advice or opinions would be appreciated, thanks.

Roger

Re: Need advice on electrical issue [Re: Fab64] #1687332
10/18/14 03:06 PM
10/18/14 03:06 PM
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Rio Linda, CA
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It appears that somebody has used the battery terminal on the relay as a constant power source for some accessory...follow the green wire to that accessory.

Mymopar.com has wiring schematics to aid your search.

http://www.mymopar.com/index.php?pid=27


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Re: Need advice on electrical issue [Re: Fab64] #1687333
10/18/14 03:09 PM
10/18/14 03:09 PM
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RapidRobert Offline
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It ain't stock. It is an added fused power take off from the starter relay battery terminal which is hot all the time. go under the dash & see what is powered on the downstream end of it & post back. we'll see what is being powered but for sure it should be powered instead by a switched 12V source under the dash. In the meantime keep the fuse in your glove box


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Re: Need advice on electrical issue [Re: Fab64] #1687334
10/18/14 03:10 PM
10/18/14 03:10 PM
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That's the main power feed to your fusebox. Someone replaced the fuseable link. Put a testlight inline and it will light up. Start pulling fuses until the testlight goes out and your short will be in that circuit. Your amp gauge is also a likely culprit.

Sheldon

Re: Need advice on electrical issue [Re: RUNCHARGER] #1687335
10/18/14 03:19 PM
10/18/14 03:19 PM
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So Cal, USA
Fab64 Offline OP
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Thanks for the replies so far.

I forgot to mention that the wire doesn't get hot if it's connected but the engine isn't running - only when running. No wires should be getting that hot while running, should they?

I have the wiring diagram that I found on-line, and am starting to look at it.

Re: Need advice on electrical issue [Re: RUNCHARGER] #1687336
10/18/14 03:22 PM
10/18/14 03:22 PM
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RapidRobert Offline
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Quote:

That's the main power feed to your fusebox. Someone replaced the fuseable link.


Correct! Sheldon is the man . There is a dead short somewhere inside that blew the FL & they subbed that in to get it up & running & then disconnected it when parked but they did not take care of the dead short. find/fix it. I'm surprised the fuse ain't blowing. EDIT on second thought not a dead short but something is drawing current/on all the time that should not be on

Last edited by RapidRobert; 10/18/14 03:33 PM.

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Re: Need advice on electrical issue [Re: Fab64] #1687337
10/18/14 06:02 PM
10/18/14 06:02 PM
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Something that may help you is to disconnect the negative battery cable and use a test light to connect the cable and the terminal. With everything off and doors closed the light should be out or dim unless it has a newer radio that needs a memory. From what you are saying I'd say the light will be on bright. As you pull fuses the test light will let you know if you found the problem curcuit.

Re: Need advice on electrical issue [Re: dan9] #1687338
10/18/14 07:37 PM
10/18/14 07:37 PM
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Fab64 Offline OP
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Ok, a bit of progress, but mainly more questions. My findings thus far:

1. The fuse which caused the test light to go out is the "Dome & Stop" fuse, left side, second from bottom in the pic below.
2. The Dome & Stop fuse should be 20A, but there is currently a 30A fuse there.
3. I accidentally broke the "Instr & LPS" fuse (top right) getting it out. It is supposed to be 5A, but it was also a 30A fuse.
4. I'm sure Ma Mopar could have made the fuse block more difficult to reach if they'd really tried, but I think they did a pretty darn good job of it as it is.



Oddly, when I connect the main circuit (the one under the hood, which should be a fusible link), neither my dome light nor my brake lights are on unless they are specifically activated by the door switch or by hitting the brakes. Therefore, I'm guessing there must be something else tied into this circuit(?). Back in the old days, my '69 Roadrunner would blow this fuse when someone was sitting in the back seat and I hit the brakes. That was found to be caused by the brake wire sitting between the seat frame and the body, and shorting out when someone sat back there. I will check that first.

I also need to check the amperage of all the other fuses in the block. Since I now know there are at least two which are way stronger than they should be, I'm probably lucky there hasn't been a meltdown of my wiring harness yet. Needless to say, the car will be parked until I can sort this out.

I remain open to suggestions. Thanks!

Roger

Re: Need advice on electrical issue [Re: Fab64] #1687339
10/18/14 08:01 PM
10/18/14 08:01 PM
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Had a Dart that had a drain I could not track down, turns out the trunk light switch needed adjusting after I put new weatherstripping in.

Check the glove box light too.


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Re: Need advice on electrical issue [Re: Fab64] #1687340
10/19/14 02:53 AM
10/19/14 02:53 AM
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Quote:

The fuse which caused the test light to go out is the "Dome & Stop" fuse, left side, second from bottom in the pic below.
2. Oddly, when I connect the main circuit (the one under the hood, which should be a fusible link), neither my dome light nor my brake lights are on unless they are specifically activated by the door switch or by hitting the brakes.


Alright we know the full time errant draw is in the dome/stop circuit or something (improperly) tied into that circuit. Clarify please what you are saying that the dome/brake lights ain't on unless activated by the door/brakes (I know you dont mean that when they (the light(s) themselves) come on when you open the door/hit the brakes) as that is normal operation (I know I am missing something )


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Re: Need advice on electrical issue [Re: Fab64] #1687341
10/19/14 03:57 AM
10/19/14 03:57 AM
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Shoreline, Washington
72roadrunnergtx Offline
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As mentioned the trunk light, if so equipped, is on that circuit, as well the hazard light flasher. This draw is not the source of heat at the aftermarket fuse holder on the starter relay while running, normal battery charging current is. That fuse holder will not handle that much current without generating some heat. I would start by replacing the fuse holder with the correct sized fusible link. Using a VOM with ammeter function to measure just what your at rest current draw is, would help in identifying the likely cause. The test light method is pretty limited in that regard.

Note; the pictured charge circuit wires/fusible link has been upgraded. The stock fusible link for the ’71 b-body is 16ga.


1972 Road Runner GTX 440 6bbl 5-speed
[img]http://72rrgtx.com/carpics/bucket/DSC06730r-1.jpg[/img]
Re: Need advice on electrical issue [Re: RapidRobert] #1687342
10/19/14 04:29 AM
10/19/14 04:29 AM
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So Cal, USA
Fab64 Offline OP
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Quote:

Quote:

The fuse which caused the test light to go out is the "Dome & Stop" fuse, left side, second from bottom in the pic below.
2. Oddly, when I connect the main circuit (the one under the hood, which should be a fusible link), neither my dome light nor my brake lights are on unless they are specifically activated by the door switch or by hitting the brakes.


Alright we know the full time errant draw is in the dome/stop circuit or something (improperly) tied into that circuit. Clarify please what you are saying that the dome/brake lights ain't on unless activated by the door/brakes (I know you dont mean that when they (the light(s) themselves) come on when you open the door/hit the brakes) as that is normal operation (I know I am missing something )




What I meant was that if neither the dome or brake lights are on all the time, but are working normally, they can't be the source of the short. But it sounds like there still could be a problem somewhere else on this same circuit, correct? Sorry, as stated earlier, I really don't understand the finer points of electricity.

Re: Need advice on electrical issue [Re: 72roadrunnergtx] #1687343
10/19/14 04:36 AM
10/19/14 04:36 AM
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Fab64 Offline OP
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Quote:

As mentioned the trunk light, if so equipped, is on that circuit, as well the hazard light flasher. This draw is not the source of heat at the aftermarket fuse holder on the starter relay while running, normal battery charging current is. That fuse holder will not handle that much current without generating some heat. I would start by replacing the fuse holder with the correct sized fusible link. Using a VOM with ammeter function to measure just what your at rest current draw is, would help in identifying the likely cause. The test light method is pretty limited in that regard.




Ok, thanks. If I have time tomorrow, I will try to measure the at-rest current draw.

Do you happen to know the amp rating of the correct fusible link? Btw, it's not just the fuse that's getting hot; the green wire is also getting very warm. The fuse that's currently in that holder is a 30A, and the wire is 10 gauge.

Re: Need advice on electrical issue [Re: Fab64] #1687344
10/19/14 04:38 AM
10/19/14 04:38 AM
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Shoreline, Washington
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Start with disconnecting the rear body harness in the driver’s side kick panel, see if the draw goes away. Then the hazard light flasher, should be clipped to the steering column support. Other than that, I would be looking for something aftermarket added to that circuit causing the draw.


1972 Road Runner GTX 440 6bbl 5-speed
[img]http://72rrgtx.com/carpics/bucket/DSC06730r-1.jpg[/img]
Re: Need advice on electrical issue [Re: Fab64] #1687345
10/19/14 04:50 AM
10/19/14 04:50 AM
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The original charge wire was red and 10ga. pretty common to have issues with resistance and heat build-up at the bulkhead connectors for the circuit, runs from the fusible link to the ammeter. Appears it’s been replaced. Would recommend by-passing the bulkhead connector for that charge wire and the black leg of that circuit running from the ammeter to the alternator output.
Don’t have the amp ratting for the fusible link handy, it is specified out at 16ga. for that application however.


These are 8ga wires BTW.

Re: Need advice on electrical issue [Re: Fab64] #1687346
10/19/14 12:49 PM
10/19/14 12:49 PM
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RapidRobert Offline
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Quote:

Do you happen to know the amp rating of the correct fusible link?


iirc the 16 stated is correct for your app also/NAPA sells a 16


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Re: Need advice on electrical issue [Re: Fab64] #1687347
10/19/14 03:08 PM
10/19/14 03:08 PM
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Re: Need advice on electrical issue [Re: Fab64] #1687348
10/19/14 03:59 PM
10/19/14 03:59 PM
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Quote:

....


...




What's that red wire coming out of the ACC terminal on the very bottom of your picture go to?

Looking at your other pics, looks like a new engine wiring harness was put on the car at some point.

Not a bad idea to pull the plugs out on the engine side other the fuse box and clean, inspect, tighten female connections. Many times that itself is the draw/resistance on a circuit. But at least for now pull the plug that contains the circuit with that added fuse on it.

You need a very fine blade screwdriver or terminal removal tool. Pop the female connections out from the inside, inspect, clean with wire brush, test how well they grip the male spade connections, and carefully tighten the grip of the female connection with a mini pliers.

Other pics show the has aftermarket tach, 3 aftermarket gauges, MSD, and a separate rev limiter?.

This car was owned by a Moparts member. Forgot his handle.

Last edited by autoxcuda; 10/19/14 04:01 PM.
Re: Need advice on electrical issue [Re: autoxcuda] #1687349
10/19/14 04:16 PM
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HF sells a mini dremel kit for cheap that works perfect for cleaning the fuse holder blades


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Re: Need advice on electrical issue [Re: autoxcuda] #1687350
10/19/14 04:23 PM
10/19/14 04:23 PM
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Quote:



Not a bad idea to pull the plugs out on the engine side other the fuse box and clean, inspect, tighten female connections. Many times that itself is the draw/resistance on a circuit.




Draw? No, extra resistance, yes.

A draw has to have a path to ground. A dirty connection will not have a path to ground, therefore it cannot be a draw. If a connection does have a path to ground (outside it's normal path) then it is a short.

It does not hurt to clean all the connections and put some dielectric grease on the connection to minimize corrosion. Since this is a new to you vehicle that is not 100% stock the FSM can only be a guide. You will have to figure out how the extra stuff is wired in and write it down for future reference.


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