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Re: Losing voltage somewhere [Re: mopower440] #1684534
10/22/14 07:00 PM
10/22/14 07:00 PM
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Lincoln Nebraska
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RapidRobert Offline
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I would (1) fully charged batt (2) hold the coil secondary wire (dist end) 1/4" from the intake (ground) (3) have a helper crank it with the ign key & see if you have a healthy spark (ign2 crank circuit) (4) have him let off the key back to "on" position (5) you jump the SR with a wrench in 1 hand & see if the coil wire has a good spark in your other hand (ign1 run circuit) (6) if OK then check/clean the plugs (7) see if it will start with proper amount of choke/minimal amount of pedal pumping (you're familiar with what it normally needs). Holler when you can


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Re: Losing voltage somewhere [Re: RapidRobert] #1684535
10/22/14 07:27 PM
10/22/14 07:27 PM
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middle Tennessee
mopower440 Offline OP
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Robert, not quite sure what you mean by the coil secondary wire..

Re: Losing voltage somewhere [Re: mopower440] #1684536
10/22/14 07:35 PM
10/22/14 07:35 PM
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RapidRobert Offline
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the large (7 or 8 mm) insulated wire from the coil to the dist cap center terminal. Twist/pull/remove the dist end of it & hold it 1/4" from the intake manifold metal surface


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Re: Losing voltage somewhere [Re: RapidRobert] #1684537
10/22/14 09:30 PM
10/22/14 09:30 PM
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middle Tennessee
mopower440 Offline OP
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Quote:

the large (7 or 8 mm) insulated wire from the coil to the dist cap center terminal. Twist/pull/remove the dist end of it & hold it 1/4" from the intake manifold metal surface




ok i have done both tests cranking and in run and it is indeed sparking. I kinda expected a harder spark tho but not really sure how strong these ignitions were.. Im used to GM ignitions making a snapping sound when doing something like this because they are so strong..This did not make any snapping sound at all, but again, im not sure how strong these stock electronic ignitions are supposed to be..
I didnt have time to pull the plugs and clean them off yet.

Re: Losing voltage somewhere [Re: mopower440] #1684538
10/22/14 09:36 PM
10/22/14 09:36 PM
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RapidRobert Offline
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what color was the spark? yellow or blue/yellow or blue


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Re: Losing voltage somewhere [Re: RapidRobert] #1684539
10/22/14 10:07 PM
10/22/14 10:07 PM
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mopower440 Offline OP
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Quote:

what color was the spark? yellow or blue/yellow or blue




blue/yellow

Re: Losing voltage somewhere [Re: mopower440] #1684540
10/22/14 10:24 PM
10/22/14 10:24 PM
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RapidRobert Offline
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check/clean the plugs/appropriate # of pumps/correct choke setting/fire that puppy up


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Re: Losing voltage somewhere [Re: RapidRobert] #1684541
10/22/14 10:32 PM
10/22/14 10:32 PM
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middle Tennessee
mopower440 Offline OP
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Quote:

check/clean the plugs/appropriate # of pumps/correct choke setting/fire that puppy up




I will, but i still want more spark for easier starting. Obviously it could use more because normally if it wont start after sitting, it will if i jumper the coil to the battery. and after doing this test tonight, i see why, that spark just looked very week compared to a GM electronic ignition.. Is there a more powerful coil i could use with the existing stuff i got now that will help or..?

Here is a video of a guy using that little spark checker tool i was telling you about. Mine does not have enough ass to spark one! Even when it is running, it doesnt have enough ass to spark one..

Last edited by mopower440; 10/22/14 10:44 PM.
Re: Losing voltage somewhere [Re: mopower440] #1684542
10/22/14 10:51 PM
10/22/14 10:51 PM
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RapidRobert Offline
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yes the HEI puts out one hell of a spark but the OE mopar setup will start/run OK & the voltage drop here from the poor electrical connections is making the spark somewhat weaker but blue/yellow should be enough to fire. I would correct the voltage drops so you dont have to use the jumper as the hard components are adequate enough as it does fire when you jump it


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Re: Losing voltage somewhere [Re: RapidRobert] #1684543
10/22/14 11:01 PM
10/22/14 11:01 PM
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mopower440 Offline OP
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Quote:

yes the HEI puts out one hell of a spark but the OE mopar setup will start/run OK & the voltage drop here from the poor electrical connections is making the spark somewhat weaker but blue/yellow should be enough to fire. I would correct the voltage drops so you dont have to use the jumper as the hard components are adequate enough as it does fire when you jump it




according to what ive read, the ballast should bring the voltage do 5.5-6 volts in 'Run', mine is 5.6 in run, so thats fine. The problem is when cranking, it should be 12 volts and its only 7.7. I would like to rewire the cranking circuit so the voltage will be right when trying to start it. Do you know where i would run the new wire?

Re: Losing voltage somewhere [Re: mopower440] #1684544
10/22/14 11:30 PM
10/22/14 11:30 PM
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draginmopars Offline
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do you have 12v at the ignition switch

there is a dark blue wire
with a welded splice, i have found bad




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Re: Losing voltage somewhere [Re: mopower440] #1684545
10/23/14 12:49 AM
10/23/14 12:49 AM
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RapidRobert Offline
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Quote:

according to what ive read, the ballast should bring the voltage do 5.5-6 volts in 'Run', mine is 5.6 in run, so thats fine. The problem is when cranking, it should be 12 volts and its only 7.7.


If it will run with 5.6 then it should start with 7.7 even tho the speed is slower/less firing impulses (with 2.1 higher coil input pri voltage) and we will never get 12 (or batt voltage which will very likely be higher than 12 maybe 13+) cuz there is one heck of a voltage drop in the system cuz of the starter cranking draw. I'm still trying to think of something that will help you (& when I get to my racing partners truck I may need to fall back on this


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Re: Losing voltage somewhere [Re: RapidRobert] #1684546
10/23/14 01:02 AM
10/23/14 01:02 AM
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NE OHIO
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kevin69bman Offline
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He needs to look at all his grounds you can have all the volts you need but they need to get back to a good ground

Re: Losing voltage somewhere [Re: mopower440] #1684547
10/23/14 01:58 PM
10/23/14 01:58 PM
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Northern Calyfornua
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Sxrxrnr Offline
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Have you separated the connector that ties steering column wiring(from ignition switch) to wiring harness that feeds starter/ignition circuit?

There are 6 main wires, blue, red, brown, yellow etc. One of these 6 is only energized when ignition switch is in 'start' position thereby bypassing ballast and going directly to coil positive. I forget which one,,,test light or schematic will tell you.

If connection for that wire at the connector is not solid, wiil cause exactly the problem you are experiencing. Same goes for bulkhead connection for this wire.

Re: Losing voltage somewhere [Re: Sxrxrnr] #1684548
10/23/14 03:39 PM
10/23/14 03:39 PM
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middle Tennessee
mopower440 Offline OP
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Quote:

Have you separated the connector that ties steering column wiring(from ignition switch) to wiring harness that feeds starter/ignition circuit?

There are 6 main wires, blue, red, brown, yellow etc. One of these 6 is only energized when ignition switch is in 'start' position thereby bypassing ballast and going directly to coil positive. I forget which one,,,test light or schematic will tell you.

If connection for that wire at the connector is not solid, wiil cause exactly the problem you are experiencing. Same goes for bulkhead connection for this wire.


. Ok I will try to figure out what wire that is and see if there is 12 volts at the ign. Switch. Where will this wire be coming from, the starter relay possibly}?

Re: Losing voltage somewhere [Re: mopower440] #1684549
10/23/14 05:08 PM
10/23/14 05:08 PM
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Sxrxrnr Offline
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Quote:

Quote:

Have you separated the connector that ties steering column wiring(from ignition switch) to wiring harness that feeds starter/ignition circuit?

There are 6 main wires, blue, red, brown, yellow etc. One of these 6 is only energized when ignition switch is in 'start' position thereby bypassing ballast and going directly to coil positive. I forget which one,,,test light or schematic will tell you.

If connection for that wire at the connector is not solid, wiil cause exactly the problem you are experiencing. Same goes for bulkhead connection for this wire.


. Ok I will try to figure out what wire that is and see if there is 12 volts at the ign. Switch. Where will this wire be coming from, the starter relay possibly}?




Separate the connector. Take your test light, ground it to known good ground. Then turn ignition switch to start position while probing each wire in connector exiting the steering column.

The one wire that illuminates the test light as you turn switch to run and goes out as you release switch is the wire in question that bypass's ballest.

Test voltage with meter on this wire while switch is in run position,,,should be about 12 volts.

Plug connector back together and test/probe/meter this wire now on the dash harness side of connector. Lost voltage indicates problem at connector joint.

Also you might meter this wire from connector to where it connects to coil. Should be almost no voltage loss.

Good way to test continuity of this wire, ground it at coil. Probe at connector with meter sending a blast of current down it while other meter wire is grounded. Could be a cold flow short in it or problem at firewall.

Good luck. You are making progress whether you yet know it or not.

Last edited by Sxrxrnr; 10/23/14 05:11 PM.
Re: Losing voltage somewhere [Re: Sxrxrnr] #1684550
10/24/14 12:41 AM
10/24/14 12:41 AM
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Answering the call of the wild
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ThermoQuad Offline
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Please follow these instructions if you want fix your car.

measure the battery voltage with your meter.[12.8v at rest[no load] is a fully charged battery.]

using the battery ground as your ground measure the voltage at the starter relay post. Should be the same as the battery voltage - see schematic

measure the voltage at hot side of the fuse box. Should be the battery voltage but probably will be lower because of the voltage drop at bulkhead connector due to poor connections.

put the ign switch in the run position.
Measure the battery voltage and then measure the voltage on the battery side of the ballast resistor. Should be same as the battery voltage.

there you have it - if the voltages don't measure up you have found the problem. Remember this is a40+ yr old car so the ign switch may be defective.

Re: Losing voltage somewhere [Re: ThermoQuad] #1684551
10/24/14 01:13 AM
10/24/14 01:13 AM
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kevin69bman Offline
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I agree

Re: Losing voltage somewhere [Re: kevin69bman] #1684552
10/24/14 07:23 AM
10/24/14 07:23 AM
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Northern Calyfornua
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Sxrxrnr Offline
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Quote:

I agree




Again could be switch or could be any wiring between the ignition switch to the coil when switch is in "start" position. Should be same as battery voltage at coil when in start position.

Or possibly voltage of even the main lead hot wire to the switch could be down. You can probe this wire on the switch side of the main steering column connector. Should be same as battery voltage.

Last edited by Sxrxrnr; 10/24/14 07:33 AM.
Re: Losing voltage somewhere [Re: Sxrxrnr] #1684553
10/24/14 08:45 AM
10/24/14 08:45 AM
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Western Md.
skicker Offline
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Did you try putting the ignition switch in the run position and crossing the starter relay? I had a wiring harness on a truck that would not start in the start position. It ended being the fusible link off of the bulkhead connector had a broken wire inside.


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