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07 cummins exhaust brake Problems #1647108
07/16/14 12:00 AM
07/16/14 12:00 AM
Joined: Jul 2003
Posts: 5,180
upstate western ny
sogtx Offline OP
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hauled my junk to carlisle
over the weekend
the brake quit halfway .
I pulled over , restarted the truck it worked once and quit again . No biggy just couldnt jake.
( i know its not a jake )
Still had gobs of power and 95 mph and 60' long is no problem . My truck loves and eats hills with a load ..

All fuses good , truck wont warm up with the brake anymore .
I gotta couple trips planned this summer , I dont want to pull the turbo and clean it yet .
Any risks here ? any other experiences ?

No codes on my hs tuner - truck has no egr , Very minimal exhaust , and no dpf .

Re: 07 cummins exhaust brake Problems [Re: sogtx] #1647109
07/19/14 01:10 AM
07/19/14 01:10 AM
Joined: Jul 2003
Posts: 5,180
upstate western ny
sogtx Offline OP
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Everyones 6.7 runs still ?

Re: 07 cummins exhaust brake Problems [Re: sogtx] #1647110
07/19/14 10:25 AM
07/19/14 10:25 AM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Challenger 1 Offline
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Quote:

hauled my junk to carlisle
over the weekend
the brake quit halfway .
I pulled over , restarted the truck it worked once and quit again . No biggy just couldnt jake.
( i know its not a jake )
Still had gobs of power and 95 mph and 60' long is no problem . My truck loves and eats hills with a load ..

All fuses good , truck wont warm up with the brake anymore .
I gotta couple trips planned this summer , I dont want to pull the turbo and clean it yet .
Any risks here ? any other experiences ?

No codes on my hs tuner - truck has no egr , Very minimal exhaust , and no dpf .





More than likely the air cylinder is sticking, they do need maintenance/lube put in the air cylinder as normal maintenance. You disconnect the air line from the solenoid and squirt some oil into the air line and then reconnect. Also you need the lube the shaft .PIA and not many people do it but it needs to be done. I use them on my trucks and have read the directions. I have replaced several of mine after they wear out and start sticking.

I would advise to stop using it until you can examine it after taking it off. Because it can stick closed and shut you down.

Good luck

You can replace just the air cylinder, but I have found it's best to replace the whole thing.

Re: 07 cummins exhaust brake Problems [Re: sogtx] #1647111
07/19/14 02:25 PM
07/19/14 02:25 PM
Joined: May 2003
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Quote:

Everyones 6.7 runs still ?




only the ones that are deleted! I can honestly say my hatred of those trucks has risen to an incredibly high level. I'll never own one in stock form....NEVER! ...they do however make me appreciate my 01!

on your exhaust brake.... might be sooted to the point where the sleave is stuck. On a stock truck this would generally set a dtc (2262) and there is a diag test that will either direct you to clean or replace the turbo. With aftermarket tuner/program....all bets are off.

Re: 07 cummins exhaust brake Problems [Re: J_BODY] #1647112
07/19/14 10:44 PM
07/19/14 10:44 PM
Joined: Jan 2003
Posts: 4,616
Kissimmee Fl.
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Quote:

Everyones 6.7 runs still ?




only the ones that are deleted!


tell that to all the guys over at the diesel forums that have 3-400,000 miles on there stock 6.7"s with no major issues.

I love mine and it is bone stock.


70 duster full chassis super pro 416 CNC Indybrock heads 727 w/brake

best so far 1.212 60 6.219 in 1/8 at 110.88 9.768 at 137.81 1/4
Re: 07 cummins exhaust brake Problems [Re: J_BODY] #1647113
07/20/14 08:54 AM
07/20/14 08:54 AM
Joined: Jul 2003
Posts: 5,180
upstate western ny
sogtx Offline OP
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Its goin to dealer - hope they can clean her up
Ill look for that air line ..
Wonder if anything can be done to be proactive next time .

Theyre also doin tie rod warranty getting a brand new 08 front end - pitman arm - and ALL tie rod s



I hope the slide loosens

Re: 07 cummins exhaust brake Problems [Re: dusturbd340W5] #1647114
07/20/14 11:49 AM
07/20/14 11:49 AM
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Quote:




tell that to all the guys over at the diesel forums that have 3-400,000 miles on there stock 6.7"s with no major issues.

I love mine and it is bone stock.




...and anyone with 300k to 400k is obviously towing and using the s##t out of their trucks which actually helps. My prob is the rest of these trucks that get driven like cars, and maybe tow once/twice a month (and not much weight to boot). Change oil indicators coming on at 3k, check eng lights due to O2 sensor codes, sooted up turbos, stuck egr valves.... the list goes on. I'm not a huge fan of power adders, but an H&S tuner, and pipe in place of the dpf was an awesome upgrade. 4-5 better mpg, change oil when YOU want, not dictated by a crankcase getting diluted with fuel from regen events. '

upside is that I'm always busy at work .... so I'll not own one, stock anyways. fwiw I'm more impressed with the newer engine equipped with the DEF system. They've cut using the egr considerably with this system and have been getting better mpg, oil life last considerably longer, and they finally wised up and went with more fuel filter.

Re: 07 cummins exhaust brake Problems [Re: J_BODY] #1647115
07/20/14 02:16 PM
07/20/14 02:16 PM
Joined: Jan 2003
Posts: 4,616
Kissimmee Fl.
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dusturbd340W5 Offline
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Quote:

Quote:




tell that to all the guys over at the diesel forums that have 3-400,000 miles on there stock 6.7"s with no major issues.

I love mine and it is bone stock.




...and anyone with 300k to 400k is obviously towing and using the s##t out of their trucks which actually helps. My prob is the rest of these trucks that get driven like cars, and maybe tow once/twice a month (and not much weight to boot). Change oil indicators coming on at 3k, check eng lights due to O2 sensor codes, sooted up turbos, stuck egr valves.... the list goes on. I'm not a huge fan of power adders, but an H&S tuner, and pipe in place of the dpf was an awesome upgrade. 4-5 better mpg, change oil when YOU want, not dictated by a crankcase getting diluted with fuel from regen events. '

upside is that I'm always busy at work .... so I'll not own one, stock anyways. fwiw I'm more impressed with the newer engine equipped with the DEF system. They've cut using the egr considerably with this system and have been getting better mpg, oil life last considerably longer, and they finally wised up and went with more fuel filter.





Yeah I traded an 05 for a new 14 and I love this new truck.


70 duster full chassis super pro 416 CNC Indybrock heads 727 w/brake

best so far 1.212 60 6.219 in 1/8 at 110.88 9.768 at 137.81 1/4
Re: 07 cummins exhaust brake Problems [Re: dusturbd340W5] #1647116
07/20/14 09:25 PM
07/20/14 09:25 PM
Joined: Jul 2003
Posts: 5,180
upstate western ny
sogtx Offline OP
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I traded my o5 because
Dealer gave me a push to 6.7
What a moron ... Him and i am ..

Re: 07 cummins exhaust brake Problems [Re: sogtx] #1647117
07/24/14 08:01 AM
07/24/14 08:01 AM
Joined: Jul 2003
Posts: 5,180
upstate western ny
sogtx Offline OP
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Yep / for sure -
The dealer cleaning does not necessarily
Excercize the brake when you have the dpf delete .
They reflashed with stock setup .
Turbo works , but cant test brake.

Reloaded the tuner ..
Will see what resulted from the flush .
My turbo does modulate from 0-40% though .
Just dont understand why brake wont work.
Might be because all codes/ because
emissions gone.?


More to be determined today .
Making progress
But i might be forced to bench clean turbo
Or buy a super B setup ..



Re: 07 cummins exhaust brake Problems [Re: sogtx] #1647118
07/25/14 12:46 AM
07/25/14 12:46 AM
Joined: Jul 2003
Posts: 5,180
upstate western ny
sogtx Offline OP
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Needs new turbo ..
Cummins paid 1/2 .. 2300 $ bill , i lucked out severely.
I guess . They even did it with dpf delete..
I figured it was 3/4 the amount of a superB and a brake.
So i have a rebuilt cummins turbo and 2 yr warranty.
After i showed them 20 service tickets on the truck
since new -
There was not much argument that my complaint
of poor mileage every other month was caused
by turbo from the get go .
Still sucks but better than a stick in my other eye .



Re: 07 cummins exhaust brake Problems [Re: sogtx] #1647119
07/25/14 03:17 AM
07/25/14 03:17 AM
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AsSuMiNg... that was the stock/original turbo you replaced and they had to drill it for the cleaning port? If so the one you got has a ring on the vnt sleeve that will help with the soot issue.

Re: 07 cummins exhaust brake Problems [Re: J_BODY] #1647120
07/27/14 01:44 AM
07/27/14 01:44 AM
Joined: Jul 2003
Posts: 5,180
upstate western ny
sogtx Offline OP
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Cant wait to feel how she pulls now..
Pu on monday !

Re: 07 cummins exhaust brake Problems [Re: sogtx] #1647121
07/30/14 06:46 PM
07/30/14 06:46 PM
Joined: Jul 2003
Posts: 5,180
upstate western ny
sogtx Offline OP
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Couple thousand broker, and it doesnt appear
To pull harder , BUT mileage spiked immensely.

Saw 21 while cruisin ..







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