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'94 Spirit 2.5 bubbles in coolant- head gasket?UPDATE #1531162
11/10/13 11:42 AM
11/10/13 11:42 AM
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E Central IN
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nd65 Offline OP
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Been experiencing excessive pressure in my cooling system on my 1994 Dodge Spirit with a 2.5 4 cyl.

With the radiator cap off you can see a few bubbles coming out of the radiator. I cannot see any signs of coolant in the oil or white smoke out the tail pipe.

I am guessing a bad head gasket or cracked head. I have never had the head off a 4 cylinder but I do have the factory service manual for this car.

How tough are these to change? Any tips or tricks to ease the job?

Thanks.

Last edited by nd65; 11/16/13 07:59 PM.
Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: nd65] #1531163
11/10/13 11:57 AM
11/10/13 11:57 AM
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Newfoundland
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mopar_man Offline
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yep , head gasket , they are famous for it , not a big deal to do . just make sure head is not cracked and you do the timing belt right first time. I haven't done one myself but my cuz and family had 4 or 5 of them and everyone had the gasket go . I would bring engine up on TDC before pulling the head so you don't have to mess with the dist after . I think you align the cam with a pin or something in through a hole in the cam sprocket. I'm sure somebody will chime in and give you straight facts. I think it can be done in a few hrs .

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: nd65] #1531164
11/10/13 12:05 PM
11/10/13 12:05 PM
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Morristown Tn.
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71birdJ68 Offline
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Sounds like a head gasket. The Neons had that problem.Usualy the water goes out the tail pipe, thats why you don't see it in the oil.I would hear mine gurgle after I shut it off, the pressure in the cylinder was pressurizing the system. Usually the gasket will break between one of the cylinders.Have someone do a leak down test to confirm it though. The only thing that makes it hard is everything is so compact and tight.If that is the problem it will get worse, and then bam all of the water will go right out of the tail pipe, and you will be sitting on the side of the road. The timing belt and water pump needs changing every 105,000, so if your close to that, it would be better to do it all. There are other things to look at, but how many miles and what kind of oil do you use? I have 450,000 on my Neon, so I kinda know whats up with them.

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: 71birdJ68] #1531165
11/10/13 04:22 PM
11/10/13 04:22 PM
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nd65 Offline OP
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Car has about 150k miles.

The timing belt and timing do have me nervous. I'm gonna try it though.

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: nd65] #1531166
11/10/13 06:47 PM
11/10/13 06:47 PM
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71birdJ68 Offline
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Do EXACTLY as the book says.Go to O'Rillies and get the Gates brand timing belt kit, comes with a belt and idler. Then go to federated stores and buy a water pump. When you are ready to reinstall the blancher put it in the oven at around 125 degrees for and hour, so it will just slip on the crank. If you dint think you can handle it, ask around and get someone to help set the timing correctly. Oh, there is no distributor,so don't worry about that.

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: 71birdJ68] #1531167
11/10/13 07:33 PM
11/10/13 07:33 PM
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Autozone website has repairs guides that are pretty good. You do have to register on the site then put in the car and go to the bottom and look for repair help.

7919312-Clipboard01.jpg (36 downloads)
Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: nd65] #1531168
11/10/13 07:50 PM
11/10/13 07:50 PM
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Morristown Tn.
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71birdJ68 Offline
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Do you know if the belt has ever been changed? If it has, just reuse it after you fix the head gasket.

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: 71birdJ68] #1531169
11/10/13 09:21 PM
11/10/13 09:21 PM
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SoMd, USA
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135sohc Offline
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Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: 135sohc] #1531170
11/10/13 09:36 PM
11/10/13 09:36 PM
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Morristown Tn.
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71birdJ68 Offline
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I have a question, is his 2.5 based on the old 2.2 or the newer Neon motor?

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: 71birdJ68] #1531171
11/10/13 10:27 PM
11/10/13 10:27 PM
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The old 2.2, it's just a stroked 2.2. I destroked a 2.5 turbo motor and put my blower on it.

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: Yellow Fever] #1531172
11/10/13 11:27 PM
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Ok, I had a Shelby Charger turbo once.

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: 135sohc] #1531173
11/11/13 12:39 AM
11/11/13 12:39 AM
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Yellow Fever Offline
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Quote:


http://minimopar.net/headgasket.html





Good info there!

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: Yellow Fever] #1531174
11/11/13 12:01 PM
11/11/13 12:01 PM
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nd65 Offline OP
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I printed the article, thanks for posting it.

Thanks for all the replies.

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: nd65] #1531175
11/11/13 03:59 PM
11/11/13 03:59 PM
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135sohc Offline
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It is a very touchy subject in the 2.2 crowd but I would still go to the dealership and get the chrysler headgasket. The felpro headbolts are perfectly fine but they still insist on making the gasket with graphite as the primary medium vs the OEM composite material which has undergone several improvements over the original material.

Re: '94 Spirit 2.5 bubbles in coolant- UPDATE [Re: 135sohc] #1531176
11/16/13 07:56 PM
11/16/13 07:56 PM
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nd65 Offline OP
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I have the head off and on the bench. I could see a small area on the gasket that had failed.

I checked for flatness per the book and it checked ok.

I do see something that concerns me and do not know how to post pics.

Between each combustion chamber is a small angled hole. There are 3 total. This hole is next to a triangular hole. They all have a small crack from the small hole to the triangular hole. Is this a problem? Is the head junk?

Thanks,

Last edited by nd65; 11/16/13 07:57 PM.
Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: 71birdJ68] #1531177
11/17/13 12:39 AM
11/17/13 12:39 AM
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crisfield, maryland 21817
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82ramIndy493 Offline
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Quote:

Do EXACTLY as the book says.Go to O'Rillies and get the Gates brand timing belt kit, comes with a belt and idler. Then go to federated stores and buy a water pump. When you are ready to reinstall the blancher put it in the oven at around 125 degrees for and hour, so it will just slip on the crank. If you dint think you can handle it, ask around and get someone to help set the timing correctly. Oh, there is no distributor,so don't worry about that.


I don't know where your info comes from but there is a distributor in the 94 2.5's. My dad drives one every day and I do all the repair and service to it. The heating of a blancher REALLY throws me. What in the world is it? You don't have to heat to install or remove anything on a 2.5. The crank gear requires a puller and installer but its not necessary to replace a timing belt. All you have to remove is the crank pulley.

Re: '94 Spirit 2.5 bubbles in coolant- head gasket? [Re: 82ramIndy493] #1531178
11/17/13 12:42 AM
11/17/13 12:42 AM
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Morristown Tn.
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71birdJ68 Offline
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Sorry, me was thinking Neon.

Re: '94 Spirit 2.5 bubbles in coolant- UPDATE [Re: nd65] #1531179
11/17/13 12:45 AM
11/17/13 12:45 AM
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crisfield, maryland 21817
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Quote:

I have the head off and on the bench. I could see a small area on the gasket that had failed.

I checked for flatness per the book and it checked ok.

I do see something that concerns me and do not know how to post pics.

Between each combustion chamber is a small angled hole. There are 3 total. This hole is next to a triangular hole. They all have a small crack from the small hole to the triangular hole. Is this a problem? Is the head junk?

Thanks,


It can be a problem if the cracks run near the head gasket sealing ring area. I have seen this condition on many 2.2 and 2.5 heads. I personally would let a machine shop pressure test it and do a reweld and resurface if necessary. The head will definately seal better. You may also se small cracks between the intake and exhaust valves. This is common but not a threat. I would have the head redone or get a reman depending on what you want to spend.

Re: '94 Spirit 2.5 bubbles in coolant- UPDATE [Re: 82ramIndy493] #1531180
11/17/13 11:42 AM
11/17/13 11:42 AM
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nd65 Offline OP
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I just checked and I do have a crack between the valves in all 4 chambers. I won't worry about that.

I also examined the angle hole crack. I shoved a white zip tie in the angle hole and could see it come out the coolant area on the other side of the head. I then shoved it in the triangle hole and it came out at the same place.

It looks as though the small angle hole is a coolant passage between the combustion chambers. The small crack leads to the coolant as well.

It is not in the fire ring so I am not going to worry about that.

Re: '94 Spirit 2.5 bubbles in coolant- UPDATE [Re: nd65] #1531181
12/02/13 09:56 AM
12/02/13 09:56 AM
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nd65 Offline OP
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I want to thank everyone for their help. I have the car back on the road.

Thanks,

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